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Jeep XJ Factory Service Repair Manual 1995

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee (XJ) Year: 1995 Codes Chassis Code: XJ 👋 Introduction Market Position Segment: Compact SUV / Off-road Vehicle Target Audience: Jeep Cherokee XJ owners, mechanics, enthusiasts Competitive Analysis Key Competitors 1995: Ford Explorer, Toyota 4Runner, Chevrolet S-10 Blazer Key Features Vehicle Strength: Off-road capability, durability, compact size, unibody construction Manual Value Proposition: Authoritative, detailed guidance for DIY repair and maintenance, cost savings 📋 Manual Details Coverage Areas Primary Coverage: North America Secondary Coverage: Global (relevant mechanicals) Page Count Estimated Pages: Approximately 1200-1500+ Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Transfer Case, Drivetrain, Exhaust Chassis: Suspension (Front & Rear), Steering, Brakes, Wheels & Tires Electrical: Charging System, Starting System, Ignition System, Lighting, Instruments, Gauges, HVAC Controls, Power Accessories, Body Control Modules, ECU/PCM Body: Exterior Body Panels, Interior Trim, Seats, Glass, Doors, Locks, Windows, Bumpers Comfort Convenience: HVAC System (A/C, Heater), Audio Systems, Cruise Control Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Repair: Component Removal & Installation, Sub-assembly Rebuilds, Diagnostics & Troubleshooting Diagnostics: Fault Code Interpretation, Symptom-Based Troubleshooting, Wiring Diagrams, Diagnostic Procedures Specifications: Torque Specifications, Clearances, Gap Settings, Fluid Capacities Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission overhaul) 📊 Manual Specifications File Format Compatibility: Windows and Mac OS compatible Print Quality Resolution: High-resolution, clear text and diagrams Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Searchability Text Search: Searchable text enabled ⚙️ Engine Specifications Primary Engine Engine Code: 4.0L (242 CID) Inline 6 Cylinder Engine Name: Power-Tech Six Aspiration: Naturally Aspirated Bore X Stroke: 3.875 x 3.562 inches Compression Ratio: 8.7:1 Performance Horsepower Hp: 190 hp @ 4750 RPM Torque Ft Lbs: 220 lb-ft @ 3000 RPM Fuel System Fuel Delivery: Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 Octane Fluid Specifications Engine Oil Type: SAE 10W-30 (API SG or higher) Engine Oil Capacity: 5 Quarts (4.7 Liters) with filter Coolant Type: Ethylene Glycol based antifreeze Coolant Capacity: 11.1 Quarts (10.5 Liters) 🔧 Transmission Standard Transmission Type: 42RE Automatic (4-speed) Optional Transmission Type: AX-15 Manual (5-speed) Features 42Re Features: Electronically controlled lock-up torque converter Fluid Specifications Automatic Transmission Fluid: ATF+4 (Mopar) or equivalent (refer to manual for exact spec prior to ATF+4) Automatic Transmission Capacity: Approx. 10.5 Quarts (9.9 Liters) Manual Transmission Fluid: Synchromesh Fluid (e.g., Mopar Manual Transmission Lubricant or GL-4 rated) Manual Transmission Capacity: Approx. 2.4 Quarts (2.3 Liters) 📐 Dimensions Exterior Wheelbase: 101.4 inches (2576 mm) Length: 167.5 inches (4255 mm) Width: 69.4 inches (1763 mm) Height: 63.9 inches (1623 mm) Weights Curb Weight Est: 3300-3700 lbs (1497-1678 kg) depending on configuration Gross Vehicle Weight Rating Gvwr: Approx. 4700-5000 lbs (2132-2268 kg) Cargo Cargo Volume Behind Rear Seat: Approx. 30.3 cu ft (0.86 m³) Cargo Volume With Rear Seat Folded: Approx. 69.0 cu ft (1.95 m³) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 4/5 stars (based on available data, specific rating may vary by configuration) Active Features Brakes: Front Disc, Rear Drum (Optional Rear Disc) ABS: Available, typically on higher trims or with 4-wheel disc brakes Passive Features Airbags: Driver-side airbag standard Seatbelts: Front 3-point, Rear 2-point or 3-point 💡 Technology Features Infotainment Audio System: AM/FM Cassette player standard, optional CD player available. Speaker Configuration: 4 or 6 speaker systems Driver Assistance Cruise Control: Available as an option on most trims Connectivity Aux Input: N/A (no factory aux input) 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months (depending on driving conditions) Transmission Fluid Change Interval Auto: Every 30,000-50,000 miles or 3 years Transmission Fluid Change Interval Manual: Every 50,000-60,000 miles or 5 years Coolant Flush Interval: Every 30,000 miles or 2 years Spark Plug Replacement: Approx. 100,000 miles (depending on plug type) Fluid Specifications Brake Fluid Type: DOT 3 Power Steering Fluid Type: ATF Type T or equivalent Transfer Case Fluid Type: NV242: ATF+4, NV231: ATF+4 (refer to manual for definitive) Differential Fluid Type Front Rear: API GL-5 80W-90 (check specific axle for synthetic requirements) Known Issues Common Issues Engine: Cracked cylinder heads (early 4.0L models, less common on later ones), oil filter housing leaks, exhaust manifold cracks. Common Issues Transmission: 42RE solenoids, torque converter clutch shudder. Common Issues Suspension: Worn U-joints, leaf spring bushings, ball joints. Common Issues Electrical: Headlight switch failure, intermittent electrical gremlins, alternator issues. Common Issues Body: Rust (especially rocker panels, quarter panels, floor pans), headliner sagging. 📚 Vehicle History Brand Heritage Jeep Legacy: Long-standing reputation for off-road prowess and utility Model Evolution Xj Introduction: Introduced in 1984, the XJ revolutionized the SUV market with its unibody construction. Xj Updates 1995: 1995 saw minor interior updates, including redesigned dashboard and improved ergonomics. Exterior saw minor styling tweaks. Production Production Period: 1984-2001 (North America) Manufacturing Locations:...
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Sku: 333136
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Labels: 1995 Car Cars Jeep Misc XJ
Jeep XJ Factory Service Repair Manual 1995
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee (XJ)
Year:
1995
Codes
Chassis Code:
XJ
👋 Introduction
Market Position
Segment:
Compact SUV / Off-road Vehicle
Target Audience:
Jeep Cherokee XJ owners, mechanics, enthusiasts
Competitive Analysis
Key Competitors 1995:
Ford Explorer, Toyota 4Runner, Chevrolet S-10 Blazer
Key Features
Vehicle Strength:
Off-road capability, durability, compact size, unibody construction
Manual Value Proposition:
Authoritative, detailed guidance for DIY repair and maintenance, cost savings
📋 Manual Details
Coverage Areas
Primary Coverage:
North America
Secondary Coverage:
Global (relevant mechanicals)
Page Count
Estimated Pages:
Approximately 1200-1500+
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Transfer Case, Drivetrain, Exhaust
Chassis:
Suspension (Front & Rear), Steering, Brakes, Wheels & Tires
Electrical:
Charging System, Starting System, Ignition System, Lighting, Instruments, Gauges, HVAC Controls, Power Accessories, Body Control Modules, ECU/PCM
Body:
Exterior Body Panels, Interior Trim, Seats, Glass, Doors, Locks, Windows, Bumpers
Comfort Convenience:
HVAC System (A/C, Heater), Audio Systems, Cruise Control
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication
Repair:
Component Removal & Installation, Sub-assembly Rebuilds, Diagnostics & Troubleshooting
Diagnostics:
Fault Code Interpretation, Symptom-Based Troubleshooting, Wiring Diagrams, Diagnostic Procedures
Specifications:
Torque Specifications, Clearances, Gap Settings, Fluid Capacities
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine/transmission overhaul)
📊 Manual Specifications
File Format
Compatibility:
Windows and Mac OS compatible
Print Quality
Resolution:
High-resolution, clear text and diagrams
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Searchability
Text Search:
Searchable text enabled
⚙️ Engine Specifications
Primary Engine
Engine Code:
4.0L (242 CID) Inline 6 Cylinder
Engine Name:
Power-Tech Six
Aspiration:
Naturally Aspirated
Bore X Stroke:
3.875 x 3.562 inches
Compression Ratio:
8.7:1
Performance
Horsepower Hp:
190 hp @ 4750 RPM
Torque Ft Lbs:
220 lb-ft @ 3000 RPM
Fuel System
Fuel Delivery:
Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 Octane
Fluid Specifications
Engine Oil Type:
SAE 10W-30 (API SG or higher)
Engine Oil Capacity:
5 Quarts (4.7 Liters) with filter
Coolant Type:
Ethylene Glycol based antifreeze
Coolant Capacity:
11.1 Quarts (10.5 Liters)
🔧 Transmission
Standard
Transmission Type:
42RE Automatic (4-speed)
Optional
Transmission Type:
AX-15 Manual (5-speed)
Features
42Re Features:
Electronically controlled lock-up torque converter
Fluid Specifications
Automatic Transmission Fluid:
ATF+4 (Mopar) or equivalent (refer to manual for exact spec prior to ATF+4)
Automatic Transmission Capacity:
Approx. 10.5 Quarts (9.9 Liters)
Manual Transmission Fluid:
Synchromesh Fluid (e.g., Mopar Manual Transmission Lubricant or GL-4 rated)
Manual Transmission Capacity:
Approx. 2.4 Quarts (2.3 Liters)
📐 Dimensions
Exterior
Wheelbase:
101.4 inches (2576 mm)
Length:
167.5 inches (4255 mm)
Width:
69.4 inches (1763 mm)
Height:
63.9 inches (1623 mm)
Weights
Curb Weight Est:
3300-3700 lbs (1497-1678 kg) depending on configuration
Gross Vehicle Weight Rating Gvwr:
Approx. 4700-5000 lbs (2132-2268 kg)
Cargo
Cargo Volume Behind Rear Seat:
Approx. 30.3 cu ft (0.86 m³)
Cargo Volume With Rear Seat Folded:
Approx. 69.0 cu ft (1.95 m³)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
4/5 stars (based on available data, specific rating may vary by configuration)
Active Features
Brakes:
Front Disc, Rear Drum (Optional Rear Disc)
ABS:
Available, typically on higher trims or with 4-wheel disc brakes
Passive Features
Airbags:
Driver-side airbag standard
Seatbelts:
Front 3-point, Rear 2-point or 3-point
💡 Technology Features
Infotainment
Audio System:
AM/FM Cassette player standard, optional CD player available.
Speaker Configuration:
4 or 6 speaker systems
Driver Assistance
Cruise Control:
Available as an option on most trims
Connectivity
Aux Input:
N/A (no factory aux input)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (depending on driving conditions)
Transmission Fluid Change Interval Auto:
Every 30,000-50,000 miles or 3 years
Transmission Fluid Change Interval Manual:
Every 50,000-60,000 miles or 5 years
Coolant Flush Interval:
Every 30,000 miles or 2 years
Spark Plug Replacement:
Approx. 100,000 miles (depending on plug type)
Fluid Specifications
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
ATF Type T or equivalent
Transfer Case Fluid Type:
NV242: ATF+4, NV231: ATF+4 (refer to manual for definitive)
Differential Fluid Type Front Rear:
API GL-5 80W-90 (check specific axle for synthetic requirements)
Known Issues
Common Issues Engine:
Cracked cylinder heads (early 4.0L models, less common on later ones), oil filter housing leaks, exhaust manifold cracks.
Common Issues Transmission:
42RE solenoids, torque converter clutch shudder.
Common Issues Suspension:
Worn U-joints, leaf spring bushings, ball joints.
Common Issues Electrical:
Headlight switch failure, intermittent electrical gremlins, alternator issues.
Common Issues Body:
Rust (especially rocker panels, quarter panels, floor pans), headliner sagging.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Long-standing reputation for off-road prowess and utility
Model Evolution
Xj Introduction:
Introduced in 1984, the XJ revolutionized the SUV market with its unibody construction.
Xj Updates 1995:
1995 saw minor interior updates, including redesigned dashboard and improved ergonomics. Exterior saw minor styling tweaks.
Production
Production Period:
1984-2001 (North America)
Manufacturing Locations:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Off Road Designation:
Consistently praised for its off-road capabilities and utilitarian design by automotive publications.
Cult Following:
Maintains a strong enthusiast following due to its robustness and modification potential.
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