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Jeep XJ 1990 All Service Manual Repair

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee (XJ) Year: 1990 Codes Chassis Code: XJ 👋 Introduction Market Position Segment: Compact SUV Target Audience: DIY enthusiasts, mechanics, Jeep owners seeking in-depth repair knowledge Competitive Analysis Competitors 1990: Ford Explorer, Chevrolet S-10 Blazer, Toyota 4Runner, Nissan Pathfinder Key Features Vehicle Philosophy: Robust construction, capable off-road performance, relatively simple mechanicals Manual Value Proposition: Empowers owners to perform complex repairs and maintenance, saving money and ensuring quality 📋 Manual Details Coverage Areas Engine Options: 2.5L AMC 150 I4, 4.0L AMC 242 I6 Transmission Options: AX4/AX4R Automatic, AX5 Manual, NV3550 Manual (late 1990 production) Drivetrain Options: 2WD, 4WD (Command-Trac, Selec-Trac) Body Styles: 2-door SUV, 4-door SUV Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (2.5L, 4.0L), Fuel System, Cooling System, Exhaust System, Ignition System, Engine Mechanical, Engine Electrical Transmission Drivetrain: Automatic Transmission (AX4/AX4R), Manual Transmission (AX5, NV3550), Transfer Case (Command-Trac, Selec-Trac), Drive Axles (Front & Rear) Chassis Suspension Steering: Front Suspension (Leaf Spring/Solid Axle), Rear Suspension (Leaf Spring/Solid Axle), Steering System, Brakes (Front Disc, Rear Drum), Wheels, Tires Electrical HVAC: Body Electrical Systems, Lighting, Instruments & Gauges, HVAC (Heating, Ventilation, Air Conditioning), Power Accessories, Fuses & Relays Body Interior: Body Panels, Doors, Windows, Seats, Interior Trim, Bumpers Procedures Included Maintenance: Fluid Changes (Oil, Coolant, Brake, Transmission), Filter Replacements, Lubrication, Tune-ups, Belt & Hose Inspection/Replacement Repair Rebuild: Engine Overhaul, Transmission Rebuild, Differential Service, Suspension Component Replacement, Brake System Overhaul, Electrical Component Diagnosis & Repair Diagnostics Troubleshooting: Wiring Diagrams, Diagnostic Trouble Codes (DTCs) for applicable systems, Symptom-based troubleshooting charts, Component testing procedures Specifications Tolerances: Torque Specifications, Clearances, Fluid Capacities, Electrical Specifications, Component Dimensions Technical Depth Depth: Comprehensive - Covers routine maintenance, troubleshooting, repair, and overhaul procedures for all major vehicle systems. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Text-searchable (OCR) Print Quality Digital Quality: High-resolution scans with clear diagrams and text Binding Type Digital Access: Instant download for immediate access Paper Type Digital Delivery: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 2.5 Liters (150 cu in) Engine 1 Configuration: Inline 4-Cylinder (I4) Engine 1 Code: AMC 150 Engine 1 Horsepower: 125 hp @ 4,000 rpm (approx.) Engine 1 Torque: 200 lb-ft @ 2,000 rpm (approx.) Optional Engine Engine 2 Displacement: 4.0 Liters (242 cu in) Engine 2 Configuration: Inline 6-Cylinder (I6) Engine 2 Code: AMC 242 Engine 2 Horsepower: 177 hp @ 4,750 rpm (approx.) Engine 2 Torque: 220 lb-ft @ 3,250 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Performance Compression Ratio 2.5L: 8.8:1 Compression Ratio 4.0L: 8.8:1 🔧 Transmission Standard Manual Transmission: AX5 5-Speed Manual Optional Automatic Transmission: AX4/AX4R 4-Speed Automatic Late Manual Transmission: NV3550 5-Speed Manual (rare for '90) Features Transfer Case Options: New Process NV231 Command-Trac (Part-time 2WD, 4WD High, 4WD Low), New Process NV242 Selec-Trac (Full-time 4WD, Part-time 4WD High, 4WD Low) Fluid Specifications Automatic Transmission Fluid: Chrysler ATF+3 or equivalent (check specific manual for exact spec) Manual Transmission Fluid: API GL-5, SAE 75W-90 Gear Oil (check specific manual) 📐 Dimensions Exterior Wheelbase: 101.4 inches Length: 167.5 inches Width: 69.2 inches Height: 62.5 inches Weights Curb Weight Approx: 3,200 - 3,500 lbs Gross Vehicle Weight Rating Approx: 4,400 - 4,800 lbs Cargo Cargo Volume Behind Rear Seat: 30.5 cu ft Cargo Volume With Rear Seat Folded: 69.2 cu ft 🛡️ Safety Features Ratings NHTSA Rollover Resistance: Not rated (as per typical 1990 standards) Active Features ABS: Optional (Rear-wheel ABS) Passive Features Airbags: Driver-side airbag only Seat Belts: Front: 3-point; Rear: Lap/shoulder belts 💡 Technology Features Infotainment Audio System: AM/FM Radio, Optional Cassette Player, Optional CD Player (rare) Speakers: Typically 4 or 6 speakers Driver Assistance Cruise Control: Optional Connectivity Connectivity Features: N/A (pre-digital era) 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000-5,000 miles or 6 months (depending on driving conditions and oil type) Engine Coolant Change: Every 30,000 miles or 2 years Transmission Fluid Change Auto: Every 30,000-50,000 miles Transmission Fluid Change Manual: Every 50,000-75,000 miles Transfer Case Fluid Change: Every 30,000-50,000 miles Fluid Specifications Engine Oil 2.5L: API SG/SH, SAE 10W-30 (or 10W-40 in cooler climates) Engine Oil 4.0L: API SG/SH, SAE 10W-30 (or 10W-40 in cooler climates) Coolant: Chrysler Type A (Green) or equivalent Ethylene Glycol based coolant Brake Fluid: DOT 3 Known Issues Engine 4.0L Common Issue: Head gasket leaks, oil filter adapter housing leaks, cracked cylinder heads (less common in '90). Suspension Common Issue: Leaf spring sag, worn control arm bushings (due to solid axle design). Electrical Common Issue: Grounding issues, intermittent power to accessories. Rust Prone Areas: Rocker panels, rear quarter panels, floor pans, unibody frame rails. 📚 Vehicle History Brand Heritage Jeep Legacy: Established in WWII with...
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Sku: 517659
Collecties: ALL Jeep

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Labels: 1990 Car Cars Jeep Misc XJ
Jeep XJ 1990 All Service Manual Repair
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee (XJ)
Year:
1990
Codes
Chassis Code:
XJ
👋 Introduction
Market Position
Segment:
Compact SUV
Target Audience:
DIY enthusiasts, mechanics, Jeep owners seeking in-depth repair knowledge
Competitive Analysis
Competitors 1990:
Ford Explorer, Chevrolet S-10 Blazer, Toyota 4Runner, Nissan Pathfinder
Key Features
Vehicle Philosophy:
Robust construction, capable off-road performance, relatively simple mechanicals
Manual Value Proposition:
Empowers owners to perform complex repairs and maintenance, saving money and ensuring quality
📋 Manual Details
Coverage Areas
Engine Options:
2.5L AMC 150 I4, 4.0L AMC 242 I6
Transmission Options:
AX4/AX4R Automatic, AX5 Manual, NV3550 Manual (late 1990 production)
Drivetrain Options:
2WD, 4WD (Command-Trac, Selec-Trac)
Body Styles:
2-door SUV, 4-door SUV
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (2.5L, 4.0L), Fuel System, Cooling System, Exhaust System, Ignition System, Engine Mechanical, Engine Electrical
Transmission Drivetrain:
Automatic Transmission (AX4/AX4R), Manual Transmission (AX5, NV3550), Transfer Case (Command-Trac, Selec-Trac), Drive Axles (Front & Rear)
Chassis Suspension Steering:
Front Suspension (Leaf Spring/Solid Axle), Rear Suspension (Leaf Spring/Solid Axle), Steering System, Brakes (Front Disc, Rear Drum), Wheels, Tires
Electrical HVAC:
Body Electrical Systems, Lighting, Instruments & Gauges, HVAC (Heating, Ventilation, Air Conditioning), Power Accessories, Fuses & Relays
Body Interior:
Body Panels, Doors, Windows, Seats, Interior Trim, Bumpers
Procedures Included
Maintenance:
Fluid Changes (Oil, Coolant, Brake, Transmission), Filter Replacements, Lubrication, Tune-ups, Belt & Hose Inspection/Replacement
Repair Rebuild:
Engine Overhaul, Transmission Rebuild, Differential Service, Suspension Component Replacement, Brake System Overhaul, Electrical Component Diagnosis & Repair
Diagnostics Troubleshooting:
Wiring Diagrams, Diagnostic Trouble Codes (DTCs) for applicable systems, Symptom-based troubleshooting charts, Component testing procedures
Specifications Tolerances:
Torque Specifications, Clearances, Fluid Capacities, Electrical Specifications, Component Dimensions
Technical Depth
Depth:
Comprehensive - Covers routine maintenance, troubleshooting, repair, and overhaul procedures for all major vehicle systems.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Text-searchable (OCR)
Print Quality
Digital Quality:
High-resolution scans with clear diagrams and text
Binding Type
Digital Access:
Instant download for immediate access
Paper Type
Digital Delivery:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
2.5 Liters (150 cu in)
Engine 1 Configuration:
Inline 4-Cylinder (I4)
Engine 1 Code:
AMC 150
Engine 1 Horsepower:
125 hp @ 4,000 rpm (approx.)
Engine 1 Torque:
200 lb-ft @ 2,000 rpm (approx.)
Optional Engine
Engine 2 Displacement:
4.0 Liters (242 cu in)
Engine 2 Configuration:
Inline 6-Cylinder (I6)
Engine 2 Code:
AMC 242
Engine 2 Horsepower:
177 hp @ 4,750 rpm (approx.)
Engine 2 Torque:
220 lb-ft @ 3,250 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Performance
Compression Ratio 2.5L:
8.8:1
Compression Ratio 4.0L:
8.8:1
🔧 Transmission
Standard
Manual Transmission:
AX5 5-Speed Manual
Optional
Automatic Transmission:
AX4/AX4R 4-Speed Automatic
Late Manual Transmission:
NV3550 5-Speed Manual (rare for '90)
Features
Transfer Case Options:
New Process NV231 Command-Trac (Part-time 2WD, 4WD High, 4WD Low), New Process NV242 Selec-Trac (Full-time 4WD, Part-time 4WD High, 4WD Low)
Fluid Specifications
Automatic Transmission Fluid:
Chrysler ATF+3 or equivalent (check specific manual for exact spec)
Manual Transmission Fluid:
API GL-5, SAE 75W-90 Gear Oil (check specific manual)
📐 Dimensions
Exterior
Wheelbase:
101.4 inches
Length:
167.5 inches
Width:
69.2 inches
Height:
62.5 inches
Weights
Curb Weight Approx:
3,200 - 3,500 lbs
Gross Vehicle Weight Rating Approx:
4,400 - 4,800 lbs
Cargo
Cargo Volume Behind Rear Seat:
30.5 cu ft
Cargo Volume With Rear Seat Folded:
69.2 cu ft
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
Not rated (as per typical 1990 standards)
Active Features
ABS:
Optional (Rear-wheel ABS)
Passive Features
Airbags:
Driver-side airbag only
Seat Belts:
Front: 3-point; Rear: Lap/shoulder belts
💡 Technology Features
Infotainment
Audio System:
AM/FM Radio, Optional Cassette Player, Optional CD Player (rare)
Speakers:
Typically 4 or 6 speakers
Driver Assistance
Cruise Control:
Optional
Connectivity
Connectivity Features:
N/A (pre-digital era)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-5,000 miles or 6 months (depending on driving conditions and oil type)
Engine Coolant Change:
Every 30,000 miles or 2 years
Transmission Fluid Change Auto:
Every 30,000-50,000 miles
Transmission Fluid Change Manual:
Every 50,000-75,000 miles
Transfer Case Fluid Change:
Every 30,000-50,000 miles
Fluid Specifications
Engine Oil 2.5L:
API SG/SH, SAE 10W-30 (or 10W-40 in cooler climates)
Engine Oil 4.0L:
API SG/SH, SAE 10W-30 (or 10W-40 in cooler climates)
Coolant:
Chrysler Type A (Green) or equivalent Ethylene Glycol based coolant
Brake Fluid:
DOT 3
Known Issues
Engine 4.0L Common Issue:
Head gasket leaks, oil filter adapter housing leaks, cracked cylinder heads (less common in '90).
Suspension Common Issue:
Leaf spring sag, worn control arm bushings (due to solid axle design).
Electrical Common Issue:
Grounding issues, intermittent power to accessories.
Rust Prone Areas:
Rocker panels, rear quarter panels, floor pans, unibody frame rails.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Established in WWII with the Willys MB, known for ruggedness and off-road capability.
Model Evolution
Xj Introduction:
Launched in 1984, revolutionizing the SUV market with its unibody construction.
1990 Updates:
Minor styling refinements, potential introduction of NV3550 transmission late in the model year.
Production
Manufacturing Plant:
Toledo, Ohio, USA
Production Span Xj:
1984-2001
🏆 Awards & Recognition
Recognitions
Popular Mechanics Editors Choice:
Often cited by publications for its off-road prowess and durability.
Off Road Magazine Awards:
Frequently recognized for its capability in off-road competitions and reviews.
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