The 2010 KLX250VA is a versatile dual-sport motorcycle designed for riders who seek capability on both paved roads and unpaved trails. Known for its liquid-cooled, four-stroke, 249 cc single-cylinder engine, it offers a balanced performance suitable for commuting, trail riding, and light adventure touring. The heritage of producing reliable and performance-oriented motorcycles is evident in the KLX250VA, which provides an accessible and capable platform for a wide range of riding experiences, distinguishing itself from competitors like the Honda CRF250L and Yamaha WR250R through its specific engineering and features. This comprehensive English service repair manual provides essential maintenance and repair knowledge for the 2010 KLX250VA. It covers a wide array of systems, including detailed procedures for engine overhaul, fuel and cooling systems, ignition, transmission, suspension, braking, and electrical systems. The manual also includes routine maintenance schedules, troubleshooting guides for common issues, disassembly and reassembly instructions, and crucial technical specifications. Its searchable and printable format ensures owners and technicians can efficiently access the information needed to maintain and repair the vehicle, potentially saving on dealership service costs and ensuring optimal performance. 🏷️ Basic Information Identification Make: Kawasaki Model: KLX250VA Year: 2010 Product Name: Kawasaki KLX250VA 2010 Service Repair Manual PDF 👋 Introduction Market Position Vehicle Segment: Dual-sport motorcycle, known for its versatility on and off-road. Competitive Analysis Competitors: Honda CRF250L, Yamaha WR250R, Suzuki DR-Z400S. Key Features Target Audience: Riders seeking an accessible and capable dual-sport for commuting, trail riding, and light adventure touring. Manual Value Proposition: Provides essential maintenance and repair knowledge for owners to keep their 2010 Kawasaki KLX250VA in optimal condition, saving on dealership service costs. 📋 Manual Details Coverage Areas Manual Type: Service Repair Manual Language: English Format: PDF 📖 Manual Coverage Systems Covered Engine Service: Complete engine overhaul, top-end and bottom-end procedures, cylinder head, piston, crankshaft, valve timing, lubrication system. Fuel System: Carburetor inspection and adjustment, fuel pump, fuel lines, fuel tank maintenance. Cooling System: Radiator, fan, coolant hoses, thermostat, coolant replacement. Ignition System: Ignition coil, spark plug, CDI unit, timing inspection. Transmission And Drivetrain: Clutch operation and adjustment, gearbox disassembly and reassembly, chain and sprocket maintenance, final drive. Suspension: Front fork service (oil replacement, seal replacement, spring inspection), rear shock absorber service, linkage maintenance. Braking System: Front and rear brake caliper service, master cylinder overhaul, brake pad replacement, brake fluid flush and bleeding, brake disc inspection. Electrical System: Wiring diagrams, battery maintenance, lighting system (headlight, taillight, turn signals), starter motor, charging system (stator, regulator/rectifier), fuses, relays. Chassis And Frame: Frame inspection, swingarm maintenance, steering head bearing service, wheel bearing replacement. Bodywork And Trim: Fairing removal and installation, seat maintenance, plastic component care. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain lubrication and adjustment, air filter cleaning/replacement, spark plug replacement, brake inspection. Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common starting, running, and electrical issues, fault finding charts. Repair Procedures: Detailed repair instructions for all major components and systems, including torque specifications. Disassembly Reassembly: Comprehensive guides for taking apart and putting back together all vehicle systems and components. Technical Depth Depth Of Coverage: Comprehensive: covers everything from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and frame repairs. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Printability: Printable pages for on-the-go reference. Digital Benefits: Easily accessible, searchable, and can be viewed on various devices, offering a modern alternative to paper manuals. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, DOHC, four-valve single-cylinder Displacement: 249 cc (15.2 cu in) Bore X Stroke: 72.0 x 61.2 mm (2.83 x 2.41 in) Compression Ratio: 11.0:1 Performance Horsepower: Approx. 22.5 HP @ 8,000 RPM (varies by region and tuning) Torque: Approx. 14.8 lb-ft @ 7,000 RPM (varies by region and tuning) Fuel System Carburetion: Keihin CVK34 carburetor Fuel Type: Unleaded gasoline, minimum 87 octane Lubrication Oil Type: SAE 10W-40 API SG or higher motorcycle specific oil Oil Capacity: 1.6 L (1.7 US qt) without filter change, 1.8 L (1.9 US qt) with filter change 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet, multi-disc Features Final Drive: O-ring sealed chain drive Gear Ratios: 1st: 2.750 (33/12), 2nd: 1.944 (35/18), 3rd: 1.556 (28/18), 4th: 1.333 (24/18), 5th: 1.111 (20/18), 6th: 0.957 (22/23) Transmission Oil Type: API GL-4 SAE 80W hypoid gear oil Transmission Oil Capacity: 0.8 L (0.85 US qt) 📐 Dimensions Exterior Overall Length: 2,120 mm (83.5 in) Overall Width: 820 mm (32.3 in) Overall Height: 1,200 mm (47.2 in) Wheelbase: 1,430 mm (56.3 in) Ground Clearance: 255 mm (10.0 in) Seat Height: 875 mm (34.4 in) Weights Curb Weight: 134 kg (295.4 lbs) Fuel Tank Capacity: 7.0 L (1.8 US gal) Wheels And Tires Front Tire: 80/90-21 M/C 48P Rear Tire: 100/80-18 M/C 59P Front Wheel: 21 inch spoke Rear Wheel: 18 inch spoke 🛡️ Safety...
The 2010 KLX250VA is a versatile dual-sport motorcycle designed for riders who seek capability on both paved roads and unpaved trails. Known for its liquid-cooled, four-stroke, 249 cc single-cylinder engine, it offers a balanced performance suitable for commuting, trail riding, and light adventure touring. The heritage of producing reliable and performance-oriented motorcycles is evident in the KLX250VA, which provides an accessible and capable platform for a wide range of riding experiences, distinguishing itself from competitors like the Honda CRF250L and Yamaha WR250R through its specific engineering and features.
This comprehensive English service repair manual provides essential maintenance and repair knowledge for the 2010 KLX250VA. It covers a wide array of systems, including detailed procedures for engine overhaul, fuel and cooling systems, ignition, transmission, suspension, braking, and electrical systems. The manual also includes routine maintenance schedules, troubleshooting guides for common issues, disassembly and reassembly instructions, and crucial technical specifications. Its searchable and printable format ensures owners and technicians can efficiently access the information needed to maintain and repair the vehicle, potentially saving on dealership service costs and ensuring optimal performance.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KLX250VA
Year:
2010
Product Name:
Kawasaki KLX250VA 2010 Service Repair Manual PDF
👋 Introduction
Market Position
Vehicle Segment:
Dual-sport motorcycle, known for its versatility on and off-road.
Competitive Analysis
Competitors:
Honda CRF250L, Yamaha WR250R, Suzuki DR-Z400S.
Key Features
Target Audience:
Riders seeking an accessible and capable dual-sport for commuting, trail riding, and light adventure touring.
Manual Value Proposition:
Provides essential maintenance and repair knowledge for owners to keep their 2010 Kawasaki KLX250VA in optimal condition, saving on dealership service costs.
Fairing removal and installation, seat maintenance, plastic component care.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain lubrication and adjustment, air filter cleaning/replacement, spark plug replacement, brake inspection.
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for common starting, running, and electrical issues, fault finding charts.
Repair Procedures:
Detailed repair instructions for all major components and systems, including torque specifications.
Disassembly Reassembly:
Comprehensive guides for taking apart and putting back together all vehicle systems and components.
Technical Depth
Depth Of Coverage:
Comprehensive: covers everything from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and frame repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Printability:
Printable pages for on-the-go reference.
Digital Benefits:
Easily accessible, searchable, and can be viewed on various devices, offering a modern alternative to paper manuals.
Halogen headlight, LED taillight, incandescent turn signals
Instrumentation:
Digital speedometer, tachometer, fuel gauge, clock, trip meter.
💡 Technology Features
Infotainment
Dashboard Display:
Digital instrument cluster providing essential riding information.
Driver Assistance
ABS:
Not equipped with ABS as standard on this model.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km (1,864 miles) or 6 months, whichever comes first.
Oil Filter Replacement:
Every 6,000 km (3,728 miles) or 12 months.
Air Filter Cleaning:
Every 2,000 km (1,243 miles) or 3 months, clean and re-oil.
Spark Plug Replacement:
Every 6,000 km (3,728 miles) or 12 months.
Valve Clearance Check:
Every 6,000 km (3,728 miles) or 12 months.
Chain Maintenance:
Inspect and lubricate every 500 km (311 miles) or after riding in wet conditions.
Fluid Specifications
Engine Oil Grade:
SAE 10W-40
Coolant Type:
Kawasaki Genuine Coolant or equivalent (ethylene glycol based) - Mix 50/50 with distilled water.
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, fork seals, brake pads due to dual-sport usage.
Potential Electrical:
Occasional issues with regulator/rectifier or stator can occur with age and high mileage, typically manageable with manual guidance.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycles:
Kawasaki Heavy Industries has a long history of producing reliable and performance-oriented motorcycles, including successful off-road and dual-sport models.
Model Evolution
Klx Lineage:
The KLX line has a heritage of off-road capability, with the KLX250 evolving to incorporate more user-friendly features for dual-sport use.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Bike Magazine Reviews:
Praised for its reliability, user-friendliness, and value in the dual-sport segment by various motorcycle publications.
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