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Kawasaki MULE 600 2003-2009 Workshop Service Manual PDF Download
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Basic Information Identification Make: Kawasaki Model: MULE 600 Model Designation: Utility Vehicle Codes Engine Code General: Not Specified (likely gasoline internal combustion) Introduction Market Position Market Segment: Compact Utility Vehicle...
Type: Powersports
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Sku: 6736
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| Basic Information | |
| Identification | |
| Make: | Kawasaki |
| Model: | MULE 600 |
| Model Designation: | Utility Vehicle |
| Codes | |
| Engine Code General: | Not Specified (likely gasoline internal combustion) |
| Introduction | |
| Market Position | |
| Market Segment: | Compact Utility Vehicle (UTV) / Side-by-Side, Work/Recreational |
| Competitive Analysis | |
| Competitors General: | Other compact UTVs from manufacturers like John Deere (Gator), Polaris (Ranger), Yamaha (Viking/Rhino) |
| Key Features | |
| Key Features Of Model: | Compact size, maneuverability, robust utility focus, Kawasaki reliability |
| Manual Purpose | |
| Manual Purpose: | To provide comprehensive technical data, instructions, and methodology for repair, maintenance, and adjustment of the Kawasaki MULE 600. |
| Manual Details | |
| Coverage Areas | |
| Covered Years: | 2003, 2004, 2005, 2006, 2007, 2008, 2009 |
| Page Count | |
| Page Count: | 407 |
| Manual Type | |
| Manual Type: | Workshop Service Manual / Repair Manual |
| Language | |
| Language: | English |
| Format | |
| File Format: | |
| Manual Coverage | |
| Systems Covered | |
| Covered Systems: | Engine, Fuel System, Ignition System, Lubrication System, Cooling System, Exhaust System, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, Chassis, Bodywork, Controls, Maintenance, Troubleshooting, Diagnostics |
| Procedures Included | |
| Included Procedures: | Repair, Maintenance, Adjustments, Removal, Installation, Disassembly, Assembly, Troubleshooting, Diagnostics, Testing, Specifications, Torque Values, Wear Limits |
| Technical Depth | |
| Technical Depth: | Comprehensive step-by-step procedures, detailed explanations, pictorial diagrams, exploded views, photos, schematics, diagnostic information, factory specifications, allowable limits |
| Manual Specifications | |
| File Format | |
| PDF Quality: | High-resolution, printable, zoomable |
| Print Quality | |
| Printability: | Yes, all pages are printable |
| Binding Type | |
| Binding Type: | N/A (Digital Download) |
| Paper Type | |
| Paper Type: | N/A (Digital Download) |
| Compatibility | |
| Operating Systems: | Windows, Mac, Linux OS |
| Requirements | |
| Software Requirement: | Adobe Reader |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Gasoline, Internal Combustion, 4-stroke |
| Engine Displacement Cc: | 401 |
| Engine Configuration: | Single-cylinder, OHV (Overhead Valve) |
| Cooling System: | Liquid-cooled |
| Performance | |
| Horsepower Hp: | Approximately 13.1 HP (specific rating may vary by year/region) |
| Torque Lb-Ft: | Estimated around 18 lb-ft (specific rating may vary by year/region) |
| Fuel System | |
| Fuel Delivery: | Carbureted (likely Keihin or similar) |
| Fuel Type: | Unleaded gasoline |
| Lubrication System | |
| Oil Capacity Liters: | Approximately 1.3 L (refer to manual for exact specification and type) |
| Ignition System | |
| Ignition Type: | CDI (Capacitor Discharge Ignition) |
| Transmission | |
| Standard | |
| Transmission Type: | Continuously Variable Transmission (CVT) with Hi/Lo range and Reverse |
| Drive System: | Shaft Drive, Selectable 2WD/4WD |
| Features | |
| Clutch Type: | Automatic Dry Clutch |
| Gear Ratios: | Detailed ratios for Hi, Lo, and Reverse ranges provided within the manual. |
| Fluid Specifications | |
| Cvt Fluid Type: | Kawasaki-specific CVT fluid or equivalent (refer to manual for exact specification and capacity). |
| Dimensions | |
| Exterior | |
| Overall Length In: | Approx. 107.5 inches (2730 mm) |
| Overall Width In: | Approx. 52.0 inches (1320 mm) |
| Overall Height In: | Approx. 71.3 inches (1810 mm) |
| Weights | |
| Curb Weight Lbs: | Approx. 750 lbs (340 kg) |
| Cargo Bed Capacity Lbs: | Approx. 400 lbs (181 kg) |
| Towing Capacity Lbs: | Approx. 1,100 lbs (500 kg) |
| Wheelbase In | |
| Wheelbase: | Approx. 70.1 inches (1780 mm) |
| Ground Clearance In | |
| Ground Clearance: | Approx. 6.7 inches (170 mm) |
| Safety Features | |
| Ratings | |
| Safety Ratings General: | Not applicable in the same way as passenger vehicles; emphasizes roll-over protection (ROPS) and operator safety features. |
| Active Features | |
| Braking System: | Hydraulic disc brakes on all wheels |
| Parking Brake: | Mechanical drum brake |
| Passive Features | |
| Rollover Protection Structure: | Standard ROPS (Roll-Over Protection Structure) for operator safety. |
| Seatbelts: | Standard seatbelts (refer to specific model year regulations/features). |
| Precautions | |
| Safety Warnings In Manual: | Extensive use of NOTES, CAUTIONS, and WARNINGS for safe operation and repair. |
| Technology Features | |
| Infotainment | |
| Infotainment Features: | Basic, focused on functionality rather than advanced tech. Typically includes analog gauges, basic lighting controls. |
| Driver Assistance | |
| Driver Assistance Features: | None typically present on this model. Focus is on mechanical robustness. |
| Connectivity | |
| Connectivity Features: | None |
| Lighting | |
| Headlight Type: | Halogen (verify wattage and type per manual) |
| Maintenance | |
| Service Intervals | |
| Initial Service Interval: | Typically at 1000 km or 12 months (refer to manual for specific chart). |
| Engine Oil Change Interval: | Every 1000 km or 12 months (refer to manual for exact specifications). |
| Air Filter Service Interval: | Regular inspection and cleaning/replacement as needed, especially in dusty conditions (refer to manual). |
| Spark Plug Replacement: | Intervals specified in the manual, typically at major service intervals. |
| Fluid Specifications | |
| Engine Oil Type: | API SG or higher, SAE 10W-40 (verify specific viscosity and API rating in manual). |
| Coolant Type: | Ethylene glycol-based, permanent type antifreeze (refer to manual for specific type and mixture ratio). |
| Brake Fluid Type: | DOT 3 or DOT 4 hydraulic brake fluid (refer to manual for specific type). |
| Known Issues | |
| Common Wear Items: | CVT belt wear, brake pad wear, suspension bushings, potential for carburetor cleaning/adjustment in older units. |
| Best Practices | |
| Recommendations For Longevity: | Adhering to maintenance schedules, using genuine Kawasaki parts, proper lubrication, timely addressing of issues, clean working environment for repairs. |
| Vehicle History | |
| Brand Heritage | |
| Kawasaki Powersports History: | Kawasaki is a long-standing manufacturer of powersports vehicles, known for motorcycles, ATVs, and UTVs, with a reputation for engineering and performance. |
| Model Evolution | |
| Mule Series Overview: | The MULE (Multi-Use Utility Recreation) series has been a staple for utility work and recreation since its introduction, known for durability and practicality. |
| Production | |
| Manufacturing Location General: | Likely assembled in Japan or potentially other Kawasaki manufacturing facilities. |
| Awards & Recognition | |
| Recognitions | |
| Industry Recognitions: | Kawasaki MULE series is generally recognized for its reliability and utility in various work environments. |
| Ratings | |
| Customer Satisfaction General: | Generally positive for durability and work capability, though specific model year reviews vary. |