🏷️ Basic Information Identification Make: Kawasaki Model: Ninja ZX-10R Model Code: ZX1000-C1 Year: 2004 👋 Introduction Market Position Positioning: High-performance sportbike aimed at experienced riders seeking track-day capabilities and exhilarating street performance. Competitive Analysis Competitors 2004: Yamaha YZF-R1, Honda CBR1000RR Fireblade, Suzuki GSX-R1000 Key Features Design Philosophy: Mass centralization, aerodynamic efficiency, potent inline-four engine, advanced chassis dynamics. Performance Focus: Designed for maximum power output and precise handling on both road and track. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for the 2004 Kawasaki Ninja ZX-10R Page Count Estimated Pages: 500+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Engine overhaul, disassembly, assembly, tuning, diagnostics, lubrication system, cooling system Fuel System: Fuel injection system, throttle bodies, fuel pump, fuel injectors, pressure regulator, ECU mapping Ignition System: Ignition coils, spark plugs, ECU control, timing Transmission: Gearbox disassembly, inspection, assembly, clutch operation, shift mechanism Drivetrain: Chain and sprockets, rear wheel hub, bearings Chassis: Frame inspection, front fork disassembly and rebuild, rear shock absorber, steering system, swingarm Brakes: Brake system hydraulic components, caliper service, master cylinder, brake fluid flush, disc inspection Electrical System: Wiring diagrams, lighting system, starter motor, alternator, battery, fuses, relays, ECU diagnostics, sensor testing Bodywork And Plastics: Fairing removal and installation, seat, tank, trim components Cooling System: Radiator, coolant, water pump, fan operation Exhaust System: Exhaust pipe inspection and replacement, catalytic converter Procedures Included Preventative Maintenance: Oil changes, filter replacements, chain adjustments, brake pad checks, coolant flushes, spark plug replacement Troubleshooting: Diagnostic codes, symptom-based troubleshooting guides, electrical system fault finding Engine Repair: Top-end rebuilds, bottom-end overhauls, piston and ring replacement, valve clearance adjustment Suspension Service: Fork seal replacement, oil changes, shock absorber rebuild (where applicable) Brake System Service: Bleeding procedures, caliper overhaul, master cylinder replacement Fuel Injection Tuning: Basic adjustments and diagnostics Electrical Diagnostics: Wiring diagram interpretation, component testing, fault diagnosis Technical Depth Depth: Detailed procedures for all major mechanical and electrical systems, suitable for DIY enthusiasts and professional mechanics 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Fully text-searchable for quick information retrieval Print Quality Quality: High-resolution scans for clear text and diagrams Binding Type Binding: N/A (Digital Product) Paper Type Paper: N/A (Digital Product) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, DOHC, four valves per cylinder, inline-four Displacement: 998 cc Bore X Stroke: 75.0 mm x 55.0 mm Compression Ratio: 12.0:1 Performance Horsepower Claimed: 175 hp @ 11,500 rpm (approximate, at crankshaft) Torque Claimed: 84.2 lb-ft @ 9,500 rpm (approximate, at crankshaft) Fuel System Fuel Delivery: Fuel Injection with two injectors per cylinder (down-draft and side-draft) Fuel Type Recommended: Unleaded gasoline, minimum 91 octane (RON+MON)/2) Ignition System Ignition: Digital CDI with electronic advance Lubrication System Oil Type Recommended: API SG or SH, SAE 10W-40 motorcycle oil (synthetic recommended) Oil Capacity W Filter: 4.0 US qt (3.8 L) Cooling System Coolant Type Recommended: High-quality ethylene glycol based motorcycle coolant, 50/50 mix with distilled water 🔧 Transmission Standard Transmission Type: 6-speed constant mesh, return type Features Clutch Type: Wet, multiple disc, hydraulic actuation Final Drive: O-ring sealed chain, 525 pitch 📐 Dimensions Exterior Length: 81.1 in (2060 mm) Width: 28.1 in (715 mm) Height: 43.7 in (1110 mm) Wheelbase: 55.7 in (1415 mm) Ground Clearance: 5.1 in (130 mm) Weights Dry Weight: 370.4 lbs (168 kg) Curb Weight: 436.5 lbs (198 kg) (approximate, with all fluids and ready to ride) Fuel Tank Capacity: 4.5 US gal (17 L) 🛡️ Safety Features Ratings Safety Features Comment: As a sportbike, primary safety relies on rider skill and active accident avoidance. No formal crash ratings apply. Active Features Brakes: Dual 320 mm petal discs with radial-mount 4-piston calipers (front), Single 220 mm petal disc with 2-piston caliper (rear) Suspension: 43mm inverted cartridge fork, adjustable preload, rebound, and compression damping (front); Uni-Trak, gas-charged shock with adjustable preload, high-speed/low-speed compression damping, and rebound damping (rear) Passive Features Lighting: Dual Halogen headlights, LED tail light Tires: Front: 120/70ZR17; Rear: 190/50ZR17 💡 Technology Features Infotainment Infotainment System: N/A (Sportbike focused, no infotainment system) Driver Assistance Driver Assistance Features: N/A (No electronic rider aids such as ABS or traction control on this model) Engine Management Engine Management System: Advanced ECU for fuel injection and ignition timing control, providing optimal performance across the rev range. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,700 miles (6,000 km) or 6 months, whichever comes first Engine Oil Filter Replacement: Every 7,500 miles (12,000 km) or 12 months Spark Plug Replacement: Every 7,500 miles (12,000 km) Air Filter Cleaning Or Replacement: Every 3,700 miles (6,000 km) or annually Valve Clearance Check: Every 7,500 miles (12,000 km) Fluid Specifications Brake Fluid: DOT 4 Coolant: 50/50 mix of ethylene glycol based coolant and distilled water Clutch Fluid: DOT 4 Known Issues Common Wear...