The Kia Pregio, a light commercial van/minivan produced in 2002, is a versatile vehicle known for its utility and affordability, often competing with models like the Hyundai H-1/Starex and Toyota Hiace. Built on the foundation of the Kia Besta, which itself was based on the Mazda Bongo, the Pregio offers a robust platform for various applications. This first-generation (UN) model typically features a rear-wheel-drive configuration and is powered by engines such as a 2.5L diesel or a 2.7L petrol, with horsepower typically ranging from 70-90 HP for the diesel variants. Its practical design and dependable operation have made it a common sight in commercial fleets and as a family transport. This Workshop Repair Service Manual in English provides comprehensive guidance for the Kia Pregio (UN) for all engines, transmission types, and trim levels. It covers a vast array of systems, including detailed procedures for engine, transmission, brake, electrical, suspension, steering, cooling, fuel, emission, HVAC, and chassis/body systems. The manual includes routine maintenance schedules, lubrication points, troubleshooting guides, and step-by-step disassembly and assembly instructions, all supported by detailed illustrations and wiring diagrams. This resource is designed to empower owners and professional technicians alike, enabling efficient maintenance and repair to keep the vehicle in optimal condition. 🏷️ Basic Information Identification Make: Kia Model: Pregio Year: 2002 Body Style: Light Commercial Van/Minivan Generation Generation Code: First Generation (UN) Codes Chassis Code: UN 👋 Introduction Market Position Vehicle Segment: Light Commercial Van / Minivan Competitive Analysis Competitors 2002: Hyundai H-1/Starex, Mitsubishi L300/Delica, Toyota Hiace Key Features Manual Value Proposition: Enables DIY repairs saving significant costs, provides professional technician-level information Manual Format Advantage: Digital format allows printing of specific sections, keeping the manual clean 📋 Manual Details Coverage Areas Engine Coverage: All Engines Transmission Coverage: All Transmission Types Trim Coverage: All Trim Levels Model Variant Coverage: All Models Page Count Estimated Page Count: Hundreds of Pages Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service Repair: Comprehensive Engine Service and Repair Procedures Transmission Service Repair: Detailed Transmission Service and Repair Procedures Brake System: In-depth coverage of the brake system, including diagnosis and repair Electrical System: Complete Electrical System coverage, including diagnosis and troubleshooting Wiring Diagrams: Detailed Wiring Diagrams for all vehicle systems Suspension: Service and repair for suspension components Steering: Steering system diagnosis and repair Cooling System: Maintenance and repair of the cooling system Fuel System: Fuel Injection and Fuel System diagnosis and repair Emission System: Emission System components and service HVAC System: Heater and Air Conditioning (HVAC) system service Engine Control System: Engine Control System (ECU) diagnosis and troubleshooting Chassis Body: Chassis and Body repair and maintenance Restraint System: Service and repair of the Restraint System (airbags, seatbelts) Interior: Interior component service and repair Differential Drive: Differential and Drive axle service Axle: Axle component service and repair Procedures Included General Maintenance: Routine maintenance procedures and schedules Troubleshooting: Comprehensive troubleshooting guides for common and complex issues Periodic Lubrication: Detailed lubrication points and schedules Disassembly Assembly: Step-by-step disassembly and assembly procedures for all components Cleaning Reinstalling: Procedures for cleaning and reinstalling parts Technical Depth Diagnostic Information: Professional-level diagnostic procedures and information Repair Information: Detailed repair procedures for all vehicle systems Maintenance Information: Comprehensive maintenance guidelines Electrical Troubleshooting: Combined troubleshooting and electrical service procedures with wiring diagrams Instruction Format: Numbered instructions, detailed substeps, notes, cautions, and warnings Visual Aids: Detailed illustrations, drawings, photos, and enlarged insets 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable Zoom Functionality: Zoom IN/OUT capability Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating System Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Options 2002: Likely featured 2.5L (DSL) SOHC Diesel and potentially 2.7L Petrol engines Performance Horsepower Range: Typically 70-90 HP for diesel variants, higher for petrol Torque Range: Approximately 130-170 Nm for diesel variants Fuel System Fuel Delivery: Indirect Injection Diesel (likely rotary pump) or Multi-Point Fuel Injection (MPFI) for petrol 🔧 Transmission Standard Standard Transmission: Likely a 5-speed Manual Transmission Optional Optional Transmission: Potentially a 4-speed Automatic Transmission available on some variants Features Drive Type: Rear-Wheel Drive (RWD) 📐 Dimensions Exterior Overall Length: Approx. 4690 - 5160 mm (depending on wheelbase variant) Overall Width: Approx. 1700 - 1800 mm Overall Height: Approx. 1920 - 2000 mm Weights Gross Vehicle Weight Rating Gvwr: Varies by configuration, typically around 2500-3000 kg 🛡️ Safety Features Ratings Safety Rating Assessment: Likely basic safety features for its era, manual would detail these systems. Active Features Active Safety Features: ABS (Anti-lock Braking System) likely optional or standard on higher trims Passive Features Passive Safety Features: Front airbags (driver and passenger), seatbelts, reinforced chassis...
The Kia Pregio, a light commercial van/minivan produced in 2002, is a versatile vehicle known for its utility and affordability, often competing with models like the Hyundai H-1/Starex and Toyota Hiace. Built on the foundation of the Kia Besta, which itself was based on the Mazda Bongo, the Pregio offers a robust platform for various applications. This first-generation (UN) model typically features a rear-wheel-drive configuration and is powered by engines such as a 2.5L diesel or a 2.7L petrol, with horsepower typically ranging from 70-90 HP for the diesel variants. Its practical design and dependable operation have made it a common sight in commercial fleets and as a family transport.
This Workshop Repair Service Manual in English provides comprehensive guidance for the Kia Pregio (UN) for all engines, transmission types, and trim levels. It covers a vast array of systems, including detailed procedures for engine, transmission, brake, electrical, suspension, steering, cooling, fuel, emission, HVAC, and chassis/body systems. The manual includes routine maintenance schedules, lubrication points, troubleshooting guides, and step-by-step disassembly and assembly instructions, all supported by detailed illustrations and wiring diagrams. This resource is designed to empower owners and professional technicians alike, enabling efficient maintenance and repair to keep the vehicle in optimal condition.
🏷️ Basic Information
Identification
Make:
Kia
Model:
Pregio
Year:
2002
Body Style:
Light Commercial Van/Minivan
Generation
Generation Code:
First Generation (UN)
Codes
Chassis Code:
UN
👋 Introduction
Market Position
Vehicle Segment:
Light Commercial Van / Minivan
Competitive Analysis
Competitors 2002:
Hyundai H-1/Starex, Mitsubishi L300/Delica, Toyota Hiace
Key Features
Manual Value Proposition:
Enables DIY repairs saving significant costs, provides professional technician-level information
Manual Format Advantage:
Digital format allows printing of specific sections, keeping the manual clean
📋 Manual Details
Coverage Areas
Engine Coverage:
All Engines
Transmission Coverage:
All Transmission Types
Trim Coverage:
All Trim Levels
Model Variant Coverage:
All Models
Page Count
Estimated Page Count:
Hundreds of Pages
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Comprehensive Engine Service and Repair Procedures
Transmission Service Repair:
Detailed Transmission Service and Repair Procedures
Brake System:
In-depth coverage of the brake system, including diagnosis and repair
Electrical System:
Complete Electrical System coverage, including diagnosis and troubleshooting
Wiring Diagrams:
Detailed Wiring Diagrams for all vehicle systems
Suspension:
Service and repair for suspension components
Steering:
Steering system diagnosis and repair
Cooling System:
Maintenance and repair of the cooling system
Fuel System:
Fuel Injection and Fuel System diagnosis and repair
Emission System:
Emission System components and service
HVAC System:
Heater and Air Conditioning (HVAC) system service
Engine Control System:
Engine Control System (ECU) diagnosis and troubleshooting
Chassis Body:
Chassis and Body repair and maintenance
Restraint System:
Service and repair of the Restraint System (airbags, seatbelts)
Interior:
Interior component service and repair
Differential Drive:
Differential and Drive axle service
Axle:
Axle component service and repair
Procedures Included
General Maintenance:
Routine maintenance procedures and schedules
Troubleshooting:
Comprehensive troubleshooting guides for common and complex issues
Periodic Lubrication:
Detailed lubrication points and schedules
Disassembly Assembly:
Step-by-step disassembly and assembly procedures for all components
Cleaning Reinstalling:
Procedures for cleaning and reinstalling parts
Technical Depth
Diagnostic Information:
Professional-level diagnostic procedures and information
Repair Information:
Detailed repair procedures for all vehicle systems
Maintenance Information:
Comprehensive maintenance guidelines
Electrical Troubleshooting:
Combined troubleshooting and electrical service procedures with wiring diagrams
Instruction Format:
Numbered instructions, detailed substeps, notes, cautions, and warnings
Visual Aids:
Detailed illustrations, drawings, photos, and enlarged insets
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality:
Zoom IN/OUT capability
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating System Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Options 2002:
Likely featured 2.5L (DSL) SOHC Diesel and potentially 2.7L Petrol engines
Performance
Horsepower Range:
Typically 70-90 HP for diesel variants, higher for petrol
Torque Range:
Approximately 130-170 Nm for diesel variants
Fuel System
Fuel Delivery:
Indirect Injection Diesel (likely rotary pump) or Multi-Point Fuel Injection (MPFI) for petrol
🔧 Transmission
Standard
Standard Transmission:
Likely a 5-speed Manual Transmission
Optional
Optional Transmission:
Potentially a 4-speed Automatic Transmission available on some variants
Features
Drive Type:
Rear-Wheel Drive (RWD)
📐 Dimensions
Exterior
Overall Length:
Approx. 4690 - 5160 mm (depending on wheelbase variant)
Overall Width:
Approx. 1700 - 1800 mm
Overall Height:
Approx. 1920 - 2000 mm
Weights
Gross Vehicle Weight Rating Gvwr:
Varies by configuration, typically around 2500-3000 kg
🛡️ Safety Features
Ratings
Safety Rating Assessment:
Likely basic safety features for its era, manual would detail these systems.
Active Features
Active Safety Features:
ABS (Anti-lock Braking System) likely optional or standard on higher trims
Passive Features
Passive Safety Features:
Front airbags (driver and passenger), seatbelts, reinforced chassis structure.
💡 Technology Features
Infotainment
Infotainment System 2002:
Basic AM/FM radio with cassette player or CD player; likely no advanced infotainment features.
Driver Assistance
Driver Assistance Features:
Limited driver assistance features for this era; potentially parking sensors on some export models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 - 7,500 km or 6 months (for diesel), consult manual for exact specification and oil type.
Air Filter Replacement:
Recommended every 15,000 - 20,000 km or annually, depending on operating conditions.
Fuel Filter Replacement:
Crucial for diesel engines, typically every 20,000 - 30,000 km.
Fluid Specifications
Engine Oil Type:
API CF or higher for Diesel, API SG/SH/SJ for Petrol (Consult Manual for specific viscosity grade like 10W-30 or 15W-40)
Coolant Type:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Check manual for Kia specified coolant.
Transmission Fluid Type Manual:
GL-4 or GL-5 gear oil, viscosity dependent on temperature (e.g., 75W-90).
Transmission Fluid Type Automatic:
Dexron III or equivalent ATF (Automatic Transmission Fluid).
Known Issues
Common Issues:
Potential issues include glow plug failures (diesel), injector pump issues (diesel), rust on body panels, suspension wear, and some electrical gremlins.
📚 Vehicle History
Brand Heritage
Kia Heritage:
Kia, founded in 1944, evolved from military vehicle production to passenger cars and commercial vehicles.
Model Evolution
Pregio Origins:
The Kia Pregio is a rebadged and updated version of the Kia Besta, which was based on the Mazda Bongo.
Production
Production Period:
The first generation (UN) was produced from 1995 to 2005, with the 2002 model being part of this range.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Kia Pregio/Besta was generally known for its affordability and utility as a work vehicle, rather than for specific awards.
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