🏷️ Basic Information Identification Make: Kia Model: Rio Model Years Covered: 2006, 2007, 2008 Codes Internal Platform Code: JB 👋 Introduction Market Position Market Segment: Subcompact/Economy Car Target Audience: Budget-conscious consumers, first-time car buyers, small families. Competitive Analysis Key Competitors: Hyundai Accent, Toyota Yaris, Honda Fit, Ford Fiesta, Chevrolet Aveo. Key Features Vehicle Strengths: Affordability, good fuel economy, decent interior space for its class, reliable powertrain. Manual Value Proposition: Empowers owners and technicians with comprehensive diagnostic and repair knowledge for cost-effective maintenance. 📋 Manual Details Coverage Areas Primary Coverage: North America, Europe, Global Markets Trim Levels Covered: All trim levels including LX, EX, Sport Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnostics, repair procedures for all engine variants. Engine Electrical: Ignition system, fuel injection, sensors, ECU, wiring diagrams. Transmission Manual: Clutch, gearbox overhaul, troubleshooting, fluid specifications. Transmission Automatic: Component identification, torque converter, valve body, electronic control, fluid service. Drivetrain: Front-wheel drive, CV joints, axles, differentials. Suspension: Front struts, rear torsion beam, bushings, alignment specifications. Steering: Power steering system (hydraulic), steering rack, column, troubleshooting. Brakes: Front disc, rear drum brakes, ABS system, hydraulic lines, bleeding procedures. Electrical System: Battery, charging system, starter, lighting, wipers, horn, power windows/locks. HVAC: Air conditioning system, heater core, blower motor, climate control panel. Body And Interior: Exterior panels, doors, seats, dashboard, trim components, body repair. Diagnostics: OBD-II diagnostic codes, fault finding, troubleshooting charts. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tire rotations, spark plug replacement. Major Repairs: Engine rebuilds, transmission overhaul, brake caliper replacement, suspension component renewal. Troubleshooting: Systematic fault diagnosis for common and uncommon issues. Component Replacement: Step-by-step guides for replacing major and minor parts. Electrical Diagnostics: Wiring diagrams for tracing faults, testing sensors and actuators. Chassis Alignment: Camber, caster, toe specifications and adjustment procedures. Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds. Diagnostics Level: Advanced, including OBD-II codes, sensor data interpretation, and component testing. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text for quick information retrieval. Printability: Printable for offline use and convenience. Print Quality Image Resolution: High-resolution, ensuring clear diagrams and images. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: G4EE (1.4L), G4HD (1.6L) Engine Type: Inline-4 Cylinder, DOHC, 16 Valves Displacement 1.4L: 1399 cc (85.4 cu in) Displacement 1.6L: 1599 cc (97.6 cu in) Performance 1.4L Horsepower: 96 hp @ 6000 rpm Torque: 93 lb-ft @ 3200 rpm Performance 1.6L Horsepower: 110 hp @ 6000 rpm Torque: 107 lb-ft @ 4500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Octane Rating 87 or higher recommended) Emission Controls: Catalytic Converter, EGR (where applicable), On-Board Diagnostics (OBD-II). 🔧 Transmission Standard Transmission Type 1.4L: 5-speed Manual Transmission Optional Transmission Type 1.6L: 4-speed Automatic Transmission Features Automatic Transmission Control: Electronic control with adaptive shift logic. Fluid Specification Manual Transmission Fluid: API GL-4, SAE 75W/80 or SAE 75W-90 (Check specific Kia recommendation) Automatic Transmission Fluid: Kia Genuine ATF SP-III or equivalent 📐 Dimensions Exterior Length: 160.0 inches (4065 mm) Width: 66.7 inches (1695 mm) Height: 58.3 inches (1480 mm) Wheelbase: 96.5 inches (2450 mm) Ground Clearance: Approx. 5.7 inches (145 mm) Interior Front Headroom: Approx. 40.0 inches (1016 mm) Rear Headroom: Approx. 37.7 inches (958 mm) Front Legroom: Approx. 42.0 inches (1067 mm) Rear Legroom: Approx. 34.6 inches (879 mm) Cargo Cargo Volume Seats Up: Approx. 11.3 cu ft (320 L) Weights Curb Weight: Approx. 2300-2450 lbs (1043-1111 kg) depending on configuration Gross Vehicle Weight Rating Gvw: Approx. 3300-3450 lbs (1497-1565 kg) Towing Capacity: Not Recommended / Not Specified Wheel Bolt Pattern: 4x100 mm Wheel Size Standard: 14-inch steel wheels with covers Wheel Size Optional: 15-inch alloy wheels on EX trims Tire Size Standard: 175/70R14 Tire Size Optional: 185/65R15 🛡️ Safety Features Ratings NHTSA Crash Test Driver Front Impact: 4/5 Stars (for 2006-2009 models) NHTSA Crash Test Passenger Front Impact: 4/5 Stars (for 2006-2009 models) NHTSA Crash Test Side Impact Front: 5/5 Stars (for 2006-2009 models) NHTSA Crash Test Side Impact Rear: 5/5 Stars (for 2006-2009 models) IIHS Moderate Overlap Front Compatibility: Acceptable (for models tested) IIHS Side Impact Compatibility: Good (for models tested) Active Features ABS: Standard on most trims, Anti-lock Braking System. Ebd: Standard, Electronic Brake-force Distribution. Traction Control: Optional on some trims. Passive Features Airbags Front: Standard dual front airbags. Airbags Side: Optional or standard on higher trims, front side-impact airbags. Airbags Curtain: Optional on some trims, side-curtain airbags. Seatbelts: 3-point front and rear seatbelts with pretensioners and load limiters. Child Seat Anchors: LATCH system (Lower Anchors and Tethers for Children). 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player with...