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KIA RONDO 2.4L 2008 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Rondo Year: 2008 Engine Variant: 2.4L Codes Chassis Code: UN (for 2008 model year) 👋 Introduction Market Position Segment: Compact Multi-Purpose Vehicle (MPV) / Crossover Target Audience: Families, individuals seeking versatile and practical transportation with comfortable seating for up to seven passengers (optional configuration). Competitive Analysis Key Competitors: Toyota Matrix/Corolla Verso, Ford Focus C-Max, Mazda 5, Volkswagen Golf Sportsvan (depending on market) Key Features Versatility: Flexible seating arrangements (5 or 7-seat options), ample cargo space, practical interior. Value Proposition: Affordable pricing, good fuel economy for its class, reputable reliability. Design Philosophy: Functional, modern, and approachable design emphasizing practicality and passenger comfort. 📋 Manual Details Coverage Areas Geographical Coverage: Global (primarily North America, Europe, and Asia markets) Trim Level Coverage: All trim levels for the 2.4L engine Page Count Estimated Pages: Approximately 1500-2000 (typical for a comprehensive service manual) Manual Type Type: Full Service and Repair Manual Language Language: English Format Format: Digital (PDF/eBook) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul and component-level repair of the 2.4L Theta II engine (G4KC) Engine Management: Fuel injection, ignition system, emission control, engine control module (ECM) diagnostics and calibration Transmission: Automatic Transmission (4-speed, F4A51), repair, overhaul, and fluid service Drivetrain: Front-wheel drive system, axles, differentials Suspension: Front MacPherson strut, rear multi-link suspension, alignment specifications Steering: Power steering system (hydraulic), steering column, wheel alignment Brakes: Front disc, rear disc brakes, ABS, EBD, parking brake system Electrical System: Battery, charging system, starting system, lighting, power windows, door locks, mirrors HVAC: Air conditioning system, heating system, ventilation, climate control Body And Chassis: Body panels, doors, windows, interior trim, chassis components Safety Systems: Airbag system, seatbelt pre-tensioners Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting for all major systems Repair Procedures: Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly Diagnostics: Use of scan tools, wiring diagrams, electrical test procedures Specifications: Torque values, clearances, fluid capacities, electrical resistance, voltage checks Technical Depth Depth: Comprehensive, from basic maintenance to full engine and transmission rebuilds, including electrical system diagnosis and repair. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval Print Quality: High-resolution for clear diagrams and text, printable pages Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: G4KC (Theta II) Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 2359 cc (2.4 Liters) Performance Bore X Stroke: 87.0 mm x 97.0 mm Compression Ratio: 9.1:1 Horsepower Est: 164 hp @ 6000 rpm Torque Est: 163 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded gasoline Fuel Octane Rating: 87 AKI (recommended), 91 AKI (optional for enhanced performance) Cooling System Cooling Type: Liquid-cooled Ignition System Ignition Type: Electronic ignition with distributorless ignition system (DIS) 🔧 Transmission Standard Type: 4-Speed Automatic (F4A51) Optional Type: N/A (Only automatic offered with 2.4L in most markets) Features Gear Ratios: Specific ratios provided within the manual (e.g., 1st: 2.72, 2nd: 1.55, 3rd: 1.00, 4th: 0.69, Reverse: 2.16) Transmission Fluid Type: Kia Genuine ATF SP-III (or equivalent) Transmission Fluid Capacity Qt: Approximately 7.1 quarts (dry fill), 3.8 quarts (refill after draining pan) 📐 Dimensions Exterior Length In: 174.4 Width In: 68.9 Height In: 63.4 Wheelbase In: 104.3 Ground Clearance In: Approximately 6.0 Cargo Cargo Volume Cu Ft Behind 2Nd Row: Approximately 31.7 Cargo Volume Cu Ft With 2Nd Row Folded: Approximately 66.1 Weights Curb Weight Lbs Est: 3300-3400 Gross Vehicle Weight Rating Gvwr Lbs Est: 4500-4600 Towing Capacity Lbs: Not Recommended/Rated for towing significant loads Wheels And Tires Wheel Bolt Pattern: 5x114.3 mm (5x4.5 inches) Standard Tire Size: 215/55R17 Optional Tire Size: 225/50R17 (depending on trim) 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating Driver: 4 Stars (2008 model) NHTSA Frontal Crash Rating Passenger: 4 Stars (2008 model) NHTSA Side Crash Rating Front Seat Side: 5 Stars (2008 model) NHTSA Side Crash Rating Rear Seat Side: 5 Stars (2008 model) NHTSA Rollover Rating: 4 Stars (2008 model) Active Features ABS: Standard Anti-lock Braking System Ebd: Standard Electronic Brake-force Distribution Traction Control: Optional Electronic Stability Control (ESC) (market dependent) Passive Features Airbags: Front dual-stage airbags, front side-impact airbags, side-curtain airbags (for front and second rows) Seatbelts: 3-point seatbelts with pre-tensioners and load limiters (front seats) 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player with MP3 capability, auxiliary audio input. Optional Upgrades: Premium audio system, satellite radio readiness (market dependent). Driver Assistance Cruise Control: Standard on most trims Connectivity Usb Port: N/A (Typically not equipped) Bluetooth: Optional (market dependent) 🔧 Maintenance Service Intervals Engine Oil Change Miles: Every 7,500 miles or 6 months, whichever comes first Engine Oil Filter Replacement: Replace with oil change Engine Air Filter Replacement Miles:...
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KIA RONDO 2.4L 2008 Full Service Repair ManualKIA RONDO 2.4L 2008 Full Service Repair ManualKIA RONDO 2.4L 2008 Full Service Repair ManualKIA RONDO 2.4L 2008 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Rondo
Year:
2008
Engine Variant:
2.4L
Codes
Chassis Code:
UN (for 2008 model year)
👋 Introduction
Market Position
Segment:
Compact Multi-Purpose Vehicle (MPV) / Crossover
Target Audience:
Families, individuals seeking versatile and practical transportation with comfortable seating for up to seven passengers (optional configuration).
Competitive Analysis
Key Competitors:
Toyota Matrix/Corolla Verso, Ford Focus C-Max, Mazda 5, Volkswagen Golf Sportsvan (depending on market)
Key Features
Versatility:
Flexible seating arrangements (5 or 7-seat options), ample cargo space, practical interior.
Value Proposition:
Affordable pricing, good fuel economy for its class, reputable reliability.
Design Philosophy:
Functional, modern, and approachable design emphasizing practicality and passenger comfort.
📋 Manual Details
Coverage Areas
Geographical Coverage:
Global (primarily North America, Europe, and Asia markets)
Trim Level Coverage:
All trim levels for the 2.4L engine
Page Count
Estimated Pages:
Approximately 1500-2000 (typical for a comprehensive service manual)
Manual Type
Type:
Full Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF/eBook)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul and component-level repair of the 2.4L Theta II engine (G4KC)
Engine Management:
Fuel injection, ignition system, emission control, engine control module (ECM) diagnostics and calibration
Transmission:
Automatic Transmission (4-speed, F4A51), repair, overhaul, and fluid service
Drivetrain:
Front-wheel drive system, axles, differentials
Suspension:
Front MacPherson strut, rear multi-link suspension, alignment specifications
Steering:
Power steering system (hydraulic), steering column, wheel alignment
Brakes:
Front disc, rear disc brakes, ABS, EBD, parking brake system
Electrical System:
Battery, charging system, starting system, lighting, power windows, door locks, mirrors
HVAC:
Air conditioning system, heating system, ventilation, climate control
Body And Chassis:
Body panels, doors, windows, interior trim, chassis components
Safety Systems:
Airbag system, seatbelt pre-tensioners
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting for all major systems
Repair Procedures:
Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly
Diagnostics:
Use of scan tools, wiring diagrams, electrical test procedures
Specifications:
Torque values, clearances, fluid capacities, electrical resistance, voltage checks
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine and transmission rebuilds, including electrical system diagnosis and repair.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Print Quality:
High-resolution for clear diagrams and text, printable pages
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
G4KC (Theta II)
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
2359 cc (2.4 Liters)
Performance
Bore X Stroke:
87.0 mm x 97.0 mm
Compression Ratio:
9.1:1
Horsepower Est:
164 hp @ 6000 rpm
Torque Est:
163 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Fuel Octane Rating:
87 AKI (recommended), 91 AKI (optional for enhanced performance)
Cooling System
Cooling Type:
Liquid-cooled
Ignition System
Ignition Type:
Electronic ignition with distributorless ignition system (DIS)
🔧 Transmission
Standard
Type:
4-Speed Automatic (F4A51)
Optional
Type:
N/A (Only automatic offered with 2.4L in most markets)
Features
Gear Ratios:
Specific ratios provided within the manual (e.g., 1st: 2.72, 2nd: 1.55, 3rd: 1.00, 4th: 0.69, Reverse: 2.16)
Transmission Fluid Type:
Kia Genuine ATF SP-III (or equivalent)
Transmission Fluid Capacity Qt:
Approximately 7.1 quarts (dry fill), 3.8 quarts (refill after draining pan)
📐 Dimensions
Exterior
Length In:
174.4
Width In:
68.9
Height In:
63.4
Wheelbase In:
104.3
Ground Clearance In:
Approximately 6.0
Cargo
Cargo Volume Cu Ft Behind 2Nd Row:
Approximately 31.7
Cargo Volume Cu Ft With 2Nd Row Folded:
Approximately 66.1
Weights
Curb Weight Lbs Est:
3300-3400
Gross Vehicle Weight Rating Gvwr Lbs Est:
4500-4600
Towing Capacity Lbs:
Not Recommended/Rated for towing significant loads
Wheels And Tires
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Standard Tire Size:
215/55R17
Optional Tire Size:
225/50R17 (depending on trim)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating Driver:
4 Stars (2008 model)
NHTSA Frontal Crash Rating Passenger:
4 Stars (2008 model)
NHTSA Side Crash Rating Front Seat Side:
5 Stars (2008 model)
NHTSA Side Crash Rating Rear Seat Side:
5 Stars (2008 model)
NHTSA Rollover Rating:
4 Stars (2008 model)
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brake-force Distribution
Traction Control:
Optional Electronic Stability Control (ESC) (market dependent)
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, side-curtain airbags (for front and second rows)
Seatbelts:
3-point seatbelts with pre-tensioners and load limiters (front seats)
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with MP3 capability, auxiliary audio input.
Optional Upgrades:
Premium audio system, satellite radio readiness (market dependent).
Driver Assistance
Cruise Control:
Standard on most trims
Connectivity
Usb Port:
N/A (Typically not equipped)
Bluetooth:
Optional (market dependent)
🔧 Maintenance
Service Intervals
Engine Oil Change Miles:
Every 7,500 miles or 6 months, whichever comes first
Engine Oil Filter Replacement:
Replace with oil change
Engine Air Filter Replacement Miles:
Every 15,000 miles or 12 months
Cabin Air Filter Replacement Miles:
Every 15,000 miles or 12 months
Spark Plug Replacement Miles:
Every 100,000 miles (Iridium type)
Transmission Fluid Change Miles:
Every 60,000 miles (under severe driving conditions) or as per manual's recommendation.
Coolant Flush Miles:
Every 100,000 miles or 5 years
Fluid Specifications
Engine Oil Viscosity:
SAE 5W-20 (API SM or higher)
Engine Oil Capacity Qt:
4.3 quarts (with filter change)
Coolant Type:
Ethylene Glycol based coolant (pre-mixed 50/50)
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
Kia Genuine Power Steering Fluid or ATF SP-III
Known Issues
Engine Performance:
Occasional reports of rough idle or hesitation, often linked to minor sensor issues or carbon buildup in older units.
Transmission Shifts:
Some instances of harsh shifting or delayed engagement, potentially related to transmission fluid degradation or valve body issues.
Suspension Components:
Wear in control arm bushings and ball joints is common with higher mileage, leading to clunking noises or alignment issues.
Electrical Glitches:
Minor electrical gremlins, such as issues with power window regulators or dashboard illumination, can occur.
HVAC Performance:
Blend door actuator failure can lead to inconsistent temperature control.
📚 Vehicle History
Brand Heritage
Brand Origin:
South Korea
Brand Reputation:
Known for offering value-oriented vehicles with improving quality and design.
Model Evolution
First Generation Launch:
Introduced globally as the Kia Spectra (or Cerato) in 2004/2005, with the Rondo nameplate used in North America from 2007.
2008 Model Year Context:
Represents the first generation of the Rondo in North America, based on the Kia Spectra platform, offering a more practical MPV body style.
Second Generation Launch:
A redesigned second generation was launched in late 2008 for the 2009 model year.
Production
Manufacturing Plant:
Hwasung Plant, South Korea
Production Years For Gen1:
2007-2008 (North America)
🏆 Awards & Recognition
Recognitions
Insurance Institute For Highway Safety IIHS Top Safety Pick:
Not typically awarded Top Safety Pick status for this model year, but received good ratings in individual crash tests.
Consumer Reports Reliability:
Varied, with some model years showing average to above-average reliability for certain components, while others reported average to below-average.
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