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KIA SORENTO (BL) 2008 G 3.8 DOHC Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sorento Generation Code: BL Year: 2008 Engine Variant: 3.8 DOHC 👋 Introduction Market Position Segment: Mid-size SUV Positioning: Family-oriented, versatile SUV with available third-row seating and robust powertrain options Competitive Analysis Competitors: Toyota Highlander, Honda Pilot, Ford Explorer, Chevrolet Trailblazer, Nissan Pathfinder Key Features Design: Body-on-frame construction (for BL generation), rugged styling, spacious interior Powertrain: Powerful V6 engine options, available AWD Versatility: Available seven-passenger seating, significant cargo capacity 📋 Manual Details Coverage Areas Primary Coverage: Complete Factory Service Repair Manual Scope: All mechanical, electrical, body, and maintenance procedures Page Count Estimated Pages: Hundreds (Specific count not provided, but described as comprehensive) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Printable (Implied by 'print it out in its entirety or just the pages you need') 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system Engine Management: Fuel system, ignition system, emission control systems, ECU diagnostics, sensors, actuators Transmission: Automatic transmission (likely, given engine and year), overhaul, diagnostics, fluid service Drivetrain: Front axle, rear axle, propeller shaft, differentials, drive shafts Suspension: Front suspension (independent), rear suspension (independent), shock absorbers, springs, control arms, bushings Steering: Power steering system, steering gear, steering column, tie rods Brakes: Front and rear brakes (disc), ABS system, brake lines, master cylinder, calipers, pads, rotors Electrical System: Battery, charging system, starting system, lighting, wipers, horn, power windows, power locks, mirrors Body And Chassis: Body panels, doors, hood, tailgate, bumpers, interior trim, chassis components HVAC: Heating, Ventilation, and Air Conditioning system, refrigerant handling, components Safety Systems: Airbag system, seat belt pretensioners, SRS diagnostics Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement Diagnostics: Troubleshooting guides, symptom-based diagnosis, DTC (Diagnostic Trouble Code) interpretation Repair: Component removal and installation, component overhaul, system repair Adjustments: Wheel alignment, brake adjustments, clutch adjustments (if applicable), idle speed adjustments Replacements: Belt replacement, hose replacement, gasket replacement, seal replacement Specifications And Tolerances: Torque specifications, clearances, fluid capacities, electrical specifications Technical Depth Depth: Comprehensive factory-level detail for professional technicians and experienced DIYers Diagnostic Complexity: Advanced electronic diagnostics, wiring diagrams, component testing procedures Rebuild Procedures: Detailed engine and transmission overhaul procedures 📊 Manual Specifications File Format Digital Format: Likely PDF (as it's printable) Print Quality Quality: High-quality, factory-original standard (implied) Binding Type Binding: Not specified, but implies bound or easily printable sections Paper Type Paper Quality: Not specified, but assumes standard professional manual paper for durability ⚙️ Engine Specifications Primary Engine Engine Code: G6CU (commonly associated with 3.8L Lambda) Engine Type: 60-degree V6, naturally aspirated Displacement: 3.8 Liters (3778 cc) Bore X Stroke: 96.0 mm x 87.0 mm (typical for this engine family) Compression Ratio: 9.6:1 (typical) Valve Train: DOHC (Dual Overhead Camshafts), 24 valves Fuel Delivery: Multi-point Fuel Injection (MPI) Performance Horsepower: Approx. 242 hp @ 6000 rpm (varies slightly by market) Torque: Approx. 251 lb-ft @ 4500 rpm (varies slightly by market) Fuel System Recommended Fuel: 87 Octane Regular Unleaded Gasoline Fuel Tank Capacity: 70 Liters (18.5 US gallons) 🔧 Transmission Standard Transmission Type: 5-speed Automatic Transmission (A5HF1 / W5A580 based) Optional Transmission Type: Not typically offered with manual transmission for this engine Features Drive Modes: Sequential shift control (Sportmatic) Transfer Case: Active On-Demand 4WD System (optional) 📐 Dimensions Exterior Length: 4675 mm (184.1 in) Width: 1885 mm (74.2 in) Height: 1745 mm (68.7 in) Wheelbase: 2700 mm (106.3 in) Ground Clearance: Approx. 205 mm (8.1 in) Weights Curb Weight: Approx. 1950 - 2050 kg (4299 - 4519 lbs) depending on configuration Gross Vehicle Weight Rating: Approx. 2600 - 2700 kg (5732 - 5952 lbs) Towing Capacity: Up to 3500 lbs (1588 kg) with proper equipment and trailer brakes 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (for 2008 model year in certain configurations) NHTSA Side Impact: 5-Star (for 2008 model year in certain configurations) IIHS Side Impact: Good (for 2008 model year) Active Features ABS: Standard Anti-lock Braking System Traction Control: Standard Electronic Traction Control (TCS) Esp: Standard Electronic Stability Program (ESP) Brake Assist: Standard Brake Assist System (BAS) Passive Features Airbags: Front dual-stage airbags, front side-impact airbags, curtain side-impact airbags (for all rows) Seatbelts: 3-point seatbelts with pretensioners and load limiters for all seating positions Rollover Protection: Active Rollover Prevention (ARP) system integrated into ESP 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD/MP3 audio system with auxiliary input. Optional Infinity premium audio system. Navigation: Optional factory-installed navigation system with touchscreen display available on higher trims. Climate Control: Manual or dual-zone automatic climate control Driver Assistance Cruise Control: Standard cruise control Parking Sensors: Optional rear parking assist sensors Rearview Camera: Optional rearview camera integrated into navigation screen Connectivity Auxiliary Input: Standard 3.5mm auxiliary audio input jack Usb Port: Optional USB port integrated with...
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KIA SORENTO (BL) 2008 G 3.8 DOHC Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sorento
Generation Code:
BL
Year:
2008
Engine Variant:
3.8 DOHC
👋 Introduction
Market Position
Segment:
Mid-size SUV
Positioning:
Family-oriented, versatile SUV with available third-row seating and robust powertrain options
Competitive Analysis
Competitors:
Toyota Highlander, Honda Pilot, Ford Explorer, Chevrolet Trailblazer, Nissan Pathfinder
Key Features
Design:
Body-on-frame construction (for BL generation), rugged styling, spacious interior
Powertrain:
Powerful V6 engine options, available AWD
Versatility:
Available seven-passenger seating, significant cargo capacity
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Factory Service Repair Manual
Scope:
All mechanical, electrical, body, and maintenance procedures
Page Count
Estimated Pages:
Hundreds (Specific count not provided, but described as comprehensive)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Printable (Implied by 'print it out in its entirety or just the pages you need')
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system
Engine Management:
Fuel system, ignition system, emission control systems, ECU diagnostics, sensors, actuators
Transmission:
Automatic transmission (likely, given engine and year), overhaul, diagnostics, fluid service
Drivetrain:
Front axle, rear axle, propeller shaft, differentials, drive shafts
Suspension:
Front suspension (independent), rear suspension (independent), shock absorbers, springs, control arms, bushings
Steering:
Power steering system, steering gear, steering column, tie rods
Brakes:
Front and rear brakes (disc), ABS system, brake lines, master cylinder, calipers, pads, rotors
Electrical System:
Battery, charging system, starting system, lighting, wipers, horn, power windows, power locks, mirrors
Body And Chassis:
Body panels, doors, hood, tailgate, bumpers, interior trim, chassis components
HVAC:
Heating, Ventilation, and Air Conditioning system, refrigerant handling, components
Safety Systems:
Airbag system, seat belt pretensioners, SRS diagnostics
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement
Diagnostics:
Troubleshooting guides, symptom-based diagnosis, DTC (Diagnostic Trouble Code) interpretation
Repair:
Component removal and installation, component overhaul, system repair
Adjustments:
Wheel alignment, brake adjustments, clutch adjustments (if applicable), idle speed adjustments
Replacements:
Belt replacement, hose replacement, gasket replacement, seal replacement
Specifications And Tolerances:
Torque specifications, clearances, fluid capacities, electrical specifications
Technical Depth
Depth:
Comprehensive factory-level detail for professional technicians and experienced DIYers
Diagnostic Complexity:
Advanced electronic diagnostics, wiring diagrams, component testing procedures
Rebuild Procedures:
Detailed engine and transmission overhaul procedures
📊 Manual Specifications
File Format
Digital Format:
Likely PDF (as it's printable)
Print Quality
Quality:
High-quality, factory-original standard (implied)
Binding Type
Binding:
Not specified, but implies bound or easily printable sections
Paper Type
Paper Quality:
Not specified, but assumes standard professional manual paper for durability
⚙️ Engine Specifications
Primary Engine
Engine Code:
G6CU (commonly associated with 3.8L Lambda)
Engine Type:
60-degree V6, naturally aspirated
Displacement:
3.8 Liters (3778 cc)
Bore X Stroke:
96.0 mm x 87.0 mm (typical for this engine family)
Compression Ratio:
9.6:1 (typical)
Valve Train:
DOHC (Dual Overhead Camshafts), 24 valves
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Performance
Horsepower:
Approx. 242 hp @ 6000 rpm (varies slightly by market)
Torque:
Approx. 251 lb-ft @ 4500 rpm (varies slightly by market)
Fuel System
Recommended Fuel:
87 Octane Regular Unleaded Gasoline
Fuel Tank Capacity:
70 Liters (18.5 US gallons)
🔧 Transmission
Standard
Transmission Type:
5-speed Automatic Transmission (A5HF1 / W5A580 based)
Optional
Transmission Type:
Not typically offered with manual transmission for this engine
Features
Drive Modes:
Sequential shift control (Sportmatic)
Transfer Case:
Active On-Demand 4WD System (optional)
📐 Dimensions
Exterior
Length:
4675 mm (184.1 in)
Width:
1885 mm (74.2 in)
Height:
1745 mm (68.7 in)
Wheelbase:
2700 mm (106.3 in)
Ground Clearance:
Approx. 205 mm (8.1 in)
Weights
Curb Weight:
Approx. 1950 - 2050 kg (4299 - 4519 lbs) depending on configuration
Gross Vehicle Weight Rating:
Approx. 2600 - 2700 kg (5732 - 5952 lbs)
Towing Capacity:
Up to 3500 lbs (1588 kg) with proper equipment and trailer brakes
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for 2008 model year in certain configurations)
NHTSA Side Impact:
5-Star (for 2008 model year in certain configurations)
IIHS Side Impact:
Good (for 2008 model year)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard Electronic Traction Control (TCS)
Esp:
Standard Electronic Stability Program (ESP)
Brake Assist:
Standard Brake Assist System (BAS)
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, curtain side-impact airbags (for all rows)
Seatbelts:
3-point seatbelts with pretensioners and load limiters for all seating positions
Rollover Protection:
Active Rollover Prevention (ARP) system integrated into ESP
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD/MP3 audio system with auxiliary input. Optional Infinity premium audio system.
Navigation:
Optional factory-installed navigation system with touchscreen display available on higher trims.
Climate Control:
Manual or dual-zone automatic climate control
Driver Assistance
Cruise Control:
Standard cruise control
Parking Sensors:
Optional rear parking assist sensors
Rearview Camera:
Optional rearview camera integrated into navigation screen
Connectivity
Auxiliary Input:
Standard 3.5mm auxiliary audio input jack
Usb Port:
Optional USB port integrated with audio system on some models
Bluetooth:
Optional Bluetooth hands-free connectivity on some models
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (under normal driving conditions)
Air Filter Replacement:
Every 30,000 miles or 24 months
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months
Spark Plug Replacement:
Every 100,000 miles (Platinum or Iridium type)
Transmission Fluid Change:
Every 60,000 miles or 48 months (severe service: 30,000 miles)
Fluid Specifications
Engine Oil Type:
SAE 5W-30, API SM or higher (or ILSAC GF-4)
Engine Oil Capacity:
Approx. 5.5 Liters (5.8 US quarts) with filter change
Coolant Type:
Ethylene Glycol based coolant, P-HOAT type (e.g., Hyundai/Kia Super Long Life Coolant)
Coolant Capacity:
Approx. 8.8 Liters (9.3 US quarts)
Transmission Fluid Type:
SPIII Automatic Transmission Fluid (ATF)
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
ATF SPIII or Kia Power Steering Fluid
Known Issues
Engine Oil Consumption:
Some 3.8L Lambda engines may exhibit increased oil consumption; regular checks are advised.
Transmission Harsh Shifting:
Occasional reports of harsh shifting or delayed engagement, potentially related to transmission fluid condition or valve body issues.
Suspension Components:
Wear in bushings, ball joints, and tie rod ends can occur with mileage, leading to steering looseness or clunking noises.
HVAC Blend Door Actuators:
Failure of HVAC blend door actuators can lead to improper temperature control or air distribution.
Exhaust Manifold Cracks:
Cracks in the exhaust manifold can occur due to thermal stress, leading to exhaust leaks and a ticking sound.
📚 Vehicle History
Brand Heritage
Brand Focus:
Kia's evolution from an economy brand to a global automotive player known for value and increasingly sophisticated products
Model Evolution
Generation Start:
First generation Sorento (JC) launched in 2002
Current Generation Start:
Second generation (XM) launched in 2009
Bl Generation Years:
2002-2009 (facelifted in 2006)
Production
Manufacturing Locations:
South Korea (Hwasung Plant), Malaysia, Russia, etc.
🏆 Awards & Recognition
Recognitions
Consumer Reports Rating:
Variable, often rated as average or below average for reliability in early years, improving over time.
Safety Awards:
Achieved good safety ratings from NHTSA and IIHS for the model year, indicating solid occupant protection.
Certifications
Emissions Certification:
Compliant with EPA emissions standards for the 2008 model year.
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