🏷️ Basic Information Identification Make: KIA Model: SORENTO Year: 2002-2006 Codes Internal Product Code: KIA-SOR-2002-2006-PARTS-MANUAL 👋 Introduction Market Position Vehicle Segment: Mid-size SUV Target Audience: Owners, independent repair shops, automotive parts suppliers, enthusiasts seeking precise part information. Competitive Analysis Key Competitors: Toyota Highlander, Ford Explorer, Honda Pilot, Nissan Pathfinder, Chevrolet TrailBlazer Key Features Manual Value Proposition: Provides definitive OEM part identification and sourcing information, crucial for accurate repairs and parts inventory management. Product Origin: Extracted from a larger, comprehensive catalog used by automotive professionals (dealerships, repair shops, parts distributors). 📋 Manual Details Coverage Areas Primary Coverage: Genuine Manufacturer Parts Catalog Secondary Coverage: Parts Identification, Part Numbers, Diagrams, Pricing Estimates, Labor Time Estimates Page Count Estimated Pages: Extensive (derived from a much larger catalog, exact count not specified but implies significant volume) Manual Type Type: Parts Manual / Parts Catalog Language Language: English Format Format: Digital (implied by 'catalog', likely PDF or similar database extract) 📖 Manual Coverage Systems Covered Engine And Powertrain: Engine components, fuel system, exhaust system, cooling system, lubrication system, intake system, transmission (automatic & manual where applicable), drivetrain components (differentials, axles, driveshafts). Chassis And Suspension: Frame, suspension components (struts, shocks, springs, control arms, bushings), steering system components, wheel bearings, braking system components (calipers, rotors, pads, lines, master cylinder, ABS components). Electrical System: Wiring harnesses, lighting components (headlights, taillights, interior lights), batteries, alternators, starters, fuse boxes, relays, switches, sensors, ECUs (Electronic Control Units), entertainment system components. Body And Interior: Body panels (fenders, doors, hood, trunk lid), bumpers, grilles, mirrors, glass, seals, weatherstripping, interior trim panels, seats, airbags, seat belts, HVAC system components (dashboards, vents, controls). Procedures Included Part Identification: Detailed diagrams with exploded views and callouts for precise part identification. Part Number Lookup: Provides genuine manufacturer part numbers for ordering and cross-referencing. Pricing Estimation: Offers approximate pricing for individual parts, aiding in budgeting for repairs or parts acquisition. Labor Time Estimation: Includes estimated labor times for replacing specific parts, valuable for mechanics and DIYers assessing repair complexity and cost. Technical Depth Depth: Highly detailed for part specifics and interchangeability, not a repair or diagnostic manual. Focus is on what parts are used and how they are identified/sequenced within assemblies. 📊 Manual Specifications File Format Format Type: Digital (likely PDF) Searchability: Likely searchable by part number, description, and system (if OCR'd properly). Print Quality Diagram Clarity: High clarity expected for diagrams to ensure accurate part identification. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options: 2.5L (G4CS) 4-cylinder, 3.5L (G6CU) V6 Performance 2.5L Horsepower: 105 hp @ 4500 rpm (approximate for diesel variant common in some markets) 2.5L Torque: 155 lb-ft @ 2000 rpm (approximate for diesel variant) 3.5L Horsepower: 192 hp @ 5000 rpm 3.5L Torque: 217 lb-ft @ 3200 rpm Fuel System Fuel Delivery Gasoline: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded gasoline (87 octane recommended), Diesel (for 2.5L CRDI variant) Engine Codes Gasoline V6: G6CU (3.5L) Diesel 4Cyl: G4CS (2.5L CRDI - Common Rail Direct Injection) 🔧 Transmission Standard Transmission Type V6: 4-speed Automatic (4-speed H-matic) Optional Transmission Type 4Cyl: 5-speed Manual (for diesel models) Features Drivetrain: Available in 2WD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive) configurations. Fluid Specs Automatic Transmission Fluid Type: KIA ATF SP-III or equivalent Manual Transmission Fluid Type: GL-4 SAE 75W-90 gear oil 📐 Dimensions Exterior Length: 4,650 mm (183.1 in) Width: 1,820 mm (71.7 in) Height: 1,740 mm (68.5 in) Wheelbase: 2,710 mm (106.7 in) Cargo Cargo Volume Seats Up: Approx. 390 liters (13.8 cu ft) (with 7 seats configuration) Cargo Volume Seats Folded: Approx. 1150 liters (40.6 cu ft) (with 3rd row folded) Weights Curb Weight Range: Approx. 1,800 kg - 2,100 kg (3,968 lbs - 4,630 lbs) depending on configuration. Towing Capacity: Up to 2,000 kg (4,409 lbs) with trailer brakes (market dependent). 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 Stars (2003 model) NHTSA Front Impact Passenger: 4 Stars (2003 model) IIHS Front Offset Compatibility: Acceptable (2003 model - structure was rated Good, restraint system was rated Acceptable) Active Features ABS: Standard on most trims (Anti-lock Braking System) Traction Control: Optional on some trims Electronic Stability Control: Not widely available on early models, may be present on later trims or optional. Passive Features Airbags: Front driver and passenger airbags standard. Side curtain airbags optional on higher trims. Seat Belts: 3-point seat belts with pretensioners for front seats. 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player. Optional cassette player and premium sound systems available on higher trims. Navigation: Optional GPS navigation system available on top-tier trims, often with a touchscreen interface. Driver Assistance Cruise Control: Standard on most models. Parking Sensors: Rarely available, typically not offered on this generation. Connectivity Auxiliary Input: Not commonly available; some later models might have an auxiliary input or pre-wiring for aftermarket...
Frame, suspension components (struts, shocks, springs, control arms, bushings), steering system components, wheel bearings, braking system components (calipers, rotors, pads, lines, master cylinder, ABS components).
Electrical System:
Wiring harnesses, lighting components (headlights, taillights, interior lights), batteries, alternators, starters, fuse boxes, relays, switches, sensors, ECUs (Electronic Control Units), entertainment system components.
Body And Interior:
Body panels (fenders, doors, hood, trunk lid), bumpers, grilles, mirrors, glass, seals, weatherstripping, interior trim panels, seats, airbags, seat belts, HVAC system components (dashboards, vents, controls).
Procedures Included
Part Identification:
Detailed diagrams with exploded views and callouts for precise part identification.
Part Number Lookup:
Provides genuine manufacturer part numbers for ordering and cross-referencing.
Pricing Estimation:
Offers approximate pricing for individual parts, aiding in budgeting for repairs or parts acquisition.
Labor Time Estimation:
Includes estimated labor times for replacing specific parts, valuable for mechanics and DIYers assessing repair complexity and cost.
Technical Depth
Depth:
Highly detailed for part specifics and interchangeability, not a repair or diagnostic manual. Focus is on what parts are used and how they are identified/sequenced within assemblies.
📊 Manual Specifications
File Format
Format Type:
Digital (likely PDF)
Searchability:
Likely searchable by part number, description, and system (if OCR'd properly).
Print Quality
Diagram Clarity:
High clarity expected for diagrams to ensure accurate part identification.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.5L (G4CS) 4-cylinder, 3.5L (G6CU) V6
Performance
2.5L Horsepower:
105 hp @ 4500 rpm (approximate for diesel variant common in some markets)
2.5L Torque:
155 lb-ft @ 2000 rpm (approximate for diesel variant)
Available in 2WD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive) configurations.
Fluid Specs
Automatic Transmission Fluid Type:
KIA ATF SP-III or equivalent
Manual Transmission Fluid Type:
GL-4 SAE 75W-90 gear oil
📐 Dimensions
Exterior
Length:
4,650 mm (183.1 in)
Width:
1,820 mm (71.7 in)
Height:
1,740 mm (68.5 in)
Wheelbase:
2,710 mm (106.7 in)
Cargo
Cargo Volume Seats Up:
Approx. 390 liters (13.8 cu ft) (with 7 seats configuration)
Cargo Volume Seats Folded:
Approx. 1150 liters (40.6 cu ft) (with 3rd row folded)
Weights
Curb Weight Range:
Approx. 1,800 kg - 2,100 kg (3,968 lbs - 4,630 lbs) depending on configuration.
Towing Capacity:
Up to 2,000 kg (4,409 lbs) with trailer brakes (market dependent).
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4 Stars (2003 model)
NHTSA Front Impact Passenger:
4 Stars (2003 model)
IIHS Front Offset Compatibility:
Acceptable (2003 model - structure was rated Good, restraint system was rated Acceptable)
Active Features
ABS:
Standard on most trims (Anti-lock Braking System)
Traction Control:
Optional on some trims
Electronic Stability Control:
Not widely available on early models, may be present on later trims or optional.
Passive Features
Airbags:
Front driver and passenger airbags standard. Side curtain airbags optional on higher trims.
Seat Belts:
3-point seat belts with pretensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player. Optional cassette player and premium sound systems available on higher trims.
Navigation:
Optional GPS navigation system available on top-tier trims, often with a touchscreen interface.
Driver Assistance
Cruise Control:
Standard on most models.
Parking Sensors:
Rarely available, typically not offered on this generation.
Connectivity
Auxiliary Input:
Not commonly available; some later models might have an auxiliary input or pre-wiring for aftermarket integration.
Bluetooth:
Not available on factory systems for this model year range.
🔧 Maintenance
Service Intervals
Oil Change Interval Gasoline:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first.
Oil Change Interval Diesel:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Timing Belt Replacement:
Recommended every 60,000 miles (96,000 km) for gasoline engines.
Transmission Fluid Change:
Every 30,000 miles (48,000 km) for automatic, and 50,000 miles (80,000 km) for manual.
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 (API SJ or higher) for gasoline; SAE 15W-40 (API CF or higher) for diesel.
Coolant Type:
Ethylene glycol-based antifreeze/coolant (e.g., Hyundai/Kia Long Life Coolant).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine Mounts:
Premature wear and cracking of engine mounts, leading to vibration and noise.
Power Window Motors:
Failure of power window regulators and motors.
Cv Axles:
Wear and tear on front CV axles, especially in 4WD models, leading to clicking noises during turns.
Diesel Glow Plugs:
Issues with glow plug operation in colder climates for the 2.5L CRDI engine.
Common Filters
Oil Filter Part Number Example:
26300-35050 (example, actual number may vary by specific engine/market)
Air Filter Part Number Example:
28113-3E100 (example, actual number may vary by specific engine/market)
📚 Vehicle History
Brand Heritage
Kia Heritage:
Kia Motors Corporation, established in 1944, is South Korea's oldest manufacturer of motor vehicles.
Model Evolution
Generation:
First Generation Kia Sorento (model code JC).
Introduction Year:
2002 (North American market)
Design Philosophy:
Body-on-frame SUV, offering robust construction and towing capability, positioning it as a more traditional SUV compared to unibody crossovers.
Production
Manufacturing Location:
Hwaseong, Gyeonggi Province, South Korea
Production Period:
2002-2006 (for this specific manual's coverage)
🏆 Awards & Recognition
Recognitions
Initial Reception:
The first-generation Sorento was generally well-received for its robust body-on-frame construction and value proposition, competing well against more established SUVs.
Safety Awards:
Received mixed safety ratings, as noted in NHTSA and IIHS evaluations for the early years. Later models saw some improvements.
Certifications
Emissions Certification:
Compliant with EPA emissions standards for its respective model years.
Een selectie kiezen resulteert in het geheel verversen van de pagina.