Kia Sportage 2010 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2010 Market: Global (primarily North America implied by 'GASOLINE ENGINES!!!' focus) Generation Generation: Second Generation (JE/KM) Generation Years: 2004-2010 Codes Chassis Code: JE/KM 👋 Introduction Market Position Vehicle Segment: Compact SUV / Crossover Target Audience: Families, individuals seeking a versatile and practical vehicle for urban and light off-road use. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Hyundai Tucson, Mitsubishi Outlander. Competitive Advantages: Value for money, distinctive styling (for its time), available AWD, decent practicality. Key Features Vehicle Type: Compact Crossover SUV Body Styles: 5-door SUV Powertrain Options: Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) available. Design Philosophy: Emphasized rugged styling with a higher driving position, offering a blend of car-like handling and SUV utility. 📋 Manual Details Coverage Areas Manual Type: Workshop Repair Service Manual Language: English Format: PDF Coverage Scope: Comprehensive mechanical and electrical service information for authorized technicians and advanced DIY enthusiasts. Page Count Page Count: Estimated 2000+ pages (typical for comprehensive workshop manuals of this era) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, valve train, crankshaft, pistons, connecting rods, lubrication system, cooling system, fuel system (mechanical aspects), emission control system (mechanical aspects). Engine Performance: Engine tuning, performance diagnostics, engine specifications, torque values, compression testing. Fuel System: Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, throttle body, evaporative emission (EVAP) system. Ignition System: Spark plugs, ignition coils, crankshaft position sensor, camshaft position sensor, ignition timing. Transmission Manual: Clutch system, manual transmission assembly, gear selection, shift linkage, transmission fluid specifications. Transmission Automatic: Automatic transmission assembly (if applicable and covered), torque converter, transmission control module (TCM), transmission fluid specifications, hydraulic circuits. Drivetrain: Front-wheel drive (FWD), All-wheel drive (AWD) system (transfer case, propeller shaft, differentials, axles, CV joints). Suspension: Front suspension (struts, control arms, ball joints, sway bar), rear suspension (shock absorbers, springs, trailing arms, multi-link), wheel alignment specifications. Steering: Power steering system (hydraulic or electric), steering rack, tie rods, steering column, steering angle sensor. Brakes: Front and rear brake systems (discs, calipers, pads, brake lines), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake fluid specifications, bleeding procedures. Body Exterior: Body panel removal and installation, doors, hood, tailgate, bumpers, exterior trim, glass, sunroof (if applicable). Body Interior: Interior trim panels, dashboard, seats, airbags, seat belts, headliner, carpeting. Electrical System: Battery, alternator, starter motor, wiring diagrams, fuses, relays, lighting system (headlights, taillights, interior lights), horn. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, climate control, refrigerant handling, compressor, condenser, evaporator, blower motor, cabin air filter. Infotainment: Radio, CD player, audio system, navigation system (if equipped), speaker replacement, antenna. Diagnostics: On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), scan tool procedures, fault finding and troubleshooting for all major systems. Procedures Included Maintenance Procedures: Oil changes, filter replacements (oil, air, cabin), spark plug replacement, fluid checks and top-offs (coolant, brake fluid, power steering fluid, transmission fluid), tire rotation, brake pad replacement, battery service. Repair Procedures: Engine component replacement (e.g., water pump, thermostat, radiator, alternator, starter), transmission overhaul, clutch replacement, CV joint replacement, suspension component repair, brake caliper and rotor replacement, steering rack replacement, fuel injector cleaning/replacement, exhaust system repair. Troubleshooting Procedures: Systematic diagnostic flowcharts and procedures for common and intermittent faults across all vehicle systems. Electrical Diagnostics: Wiring diagram interpretation, testing of sensors, actuators, solenoids, and control modules, circuit testing (voltage, resistance, continuity). Body Repair: Panel alignment, dent repair, rust treatment, sealing procedures, glass installation. HVAC Repair: Refrigerant system evacuation and charging, component replacement (compressor, drier, expansion valve), leak detection, blower motor troubleshooting. Technical Depth Depth Level: In-depth diagnostic and repair procedures suitable for professional technicians. Includes detailed explanations, specifications, and troubleshooting guides. Technical Specifications: Detailed torque specifications, clearances, fluid capacities, electrical resistance values, diagnostic voltage ranges, and component data. Rebuild Procedures: Includes procedures for engine and transmission disassembly, inspection, and reassembly. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchable: Likely searchable text, allowing for quick navigation to specific topics. Print Quality Image Resolution: Typically high resolution for clear diagrams, schematics, and photographs. Diagrams Quality: High-quality, detailed illustrations, exploded views, and wiring schematics. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code: G4GC (2.0L Theta), G4KA (2.0L Beta - less common for 2010 US market, but possible globally), G6CU (2.7L Delta) Engine Displacement 2.0L: 1998 cc Engine Displacement 2.7L: 2656 cc Performance Horsepower 2.0L: Approx. 139-142 hp @ 6000 rpm Torque 2.0L: Approx. 136-139 lb-ft @ 4500 rpm Horsepower 2.7L: Approx. 175-185 hp @ 6000 rpm Torque 2.7L: Approx. 175-180 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 Octane recommended, higher may be specified for some engines) Engine Design Engine Layout: Inline 4-cylinder (2.0L), V6 (2.7L) Valvetrain: DOHC...

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Sku: 436483

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Labels: 2010 Car Cars Kia Misc Sportage

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Description

🏷️ Basic Information

Identification

Make:

Model:

Sportage

Year:

Market:

Global (primarily North America implied by 'GASOLINE ENGINES!!!' focus)

Generation

Generation:

Second Generation (JE/KM)

Generation Years:

2004-2010

Codes

Chassis Code:

JE/KM

👋 Introduction

Market Position

Vehicle Segment:

Compact SUV / Crossover

Target Audience:

Families, individuals seeking a versatile and practical vehicle for urban and light off-road use.

Competitive Analysis

Key Competitors:

Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Hyundai Tucson, Mitsubishi Outlander.

Competitive Advantages:

Value for money, distinctive styling (for its time), available AWD, decent practicality.

Key Features

Vehicle Type:

Compact Crossover SUV

Body Styles:

5-door SUV

Powertrain Options:

Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) available.

Design Philosophy:

Emphasized rugged styling with a higher driving position, offering a blend of car-like handling and SUV utility.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Repair Service Manual

Language:

English

Format:

Coverage Scope:

Comprehensive mechanical and electrical service information for authorized technicians and advanced DIY enthusiasts.

Page Count

Page Count:

Estimated 2000+ pages (typical for comprehensive workshop manuals of this era)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, valve train, crankshaft, pistons, connecting rods, lubrication system, cooling system, fuel system (mechanical aspects), emission control system (mechanical aspects).

Engine Performance:

Engine tuning, performance diagnostics, engine specifications, torque values, compression testing.

Fuel System:

Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, throttle body, evaporative emission (EVAP) system.

Ignition System:

Spark plugs, ignition coils, crankshaft position sensor, camshaft position sensor, ignition timing.

Transmission Manual:

Clutch system, manual transmission assembly, gear selection, shift linkage, transmission fluid specifications.

Transmission Automatic:

Automatic transmission assembly (if applicable and covered), torque converter, transmission control module (TCM), transmission fluid specifications, hydraulic circuits.

Drivetrain:

Front-wheel drive (FWD), All-wheel drive (AWD) system (transfer case, propeller shaft, differentials, axles, CV joints).

Suspension:

Front suspension (struts, control arms, ball joints, sway bar), rear suspension (shock absorbers, springs, trailing arms, multi-link), wheel alignment specifications.

Steering:

Power steering system (hydraulic or electric), steering rack, tie rods, steering column, steering angle sensor.

Brakes:

Front and rear brake systems (discs, calipers, pads, brake lines), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake fluid specifications, bleeding procedures.

Body Exterior:

Body panel removal and installation, doors, hood, tailgate, bumpers, exterior trim, glass, sunroof (if applicable).

Body Interior:

Interior trim panels, dashboard, seats, airbags, seat belts, headliner, carpeting.

Electrical System:

Battery, alternator, starter motor, wiring diagrams, fuses, relays, lighting system (headlights, taillights, interior lights), horn.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, climate control, refrigerant handling, compressor, condenser, evaporator, blower motor, cabin air filter.

Infotainment:

Radio, CD player, audio system, navigation system (if equipped), speaker replacement, antenna.

Diagnostics:

On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), scan tool procedures, fault finding and troubleshooting for all major systems.

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements (oil, air, cabin), spark plug replacement, fluid checks and top-offs (coolant, brake fluid, power steering fluid, transmission fluid), tire rotation, brake pad replacement, battery service.

Repair Procedures:

Engine component replacement (e.g., water pump, thermostat, radiator, alternator, starter), transmission overhaul, clutch replacement, CV joint replacement, suspension component repair, brake caliper and rotor replacement, steering rack replacement, fuel injector cleaning/replacement, exhaust system repair.

Troubleshooting Procedures:

Systematic diagnostic flowcharts and procedures for common and intermittent faults across all vehicle systems.

Electrical Diagnostics:

Wiring diagram interpretation, testing of sensors, actuators, solenoids, and control modules, circuit testing (voltage, resistance, continuity).

Body Repair:

Panel alignment, dent repair, rust treatment, sealing procedures, glass installation.

HVAC Repair:

Refrigerant system evacuation and charging, component replacement (compressor, drier, expansion valve), leak detection, blower motor troubleshooting.

Technical Depth

Depth Level:

In-depth diagnostic and repair procedures suitable for professional technicians. Includes detailed explanations, specifications, and troubleshooting guides.

Technical Specifications:

Detailed torque specifications, clearances, fluid capacities, electrical resistance values, diagnostic voltage ranges, and component data.

Rebuild Procedures:

Includes procedures for engine and transmission disassembly, inspection, and reassembly.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchable:

Likely searchable text, allowing for quick navigation to specific topics.

Print Quality

Image Resolution:

Typically high resolution for clear diagrams, schematics, and photographs.

Diagrams Quality:

High-quality, detailed illustrations, exploded views, and wiring schematics.

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

G4GC (2.0L Theta), G4KA (2.0L Beta - less common for 2010 US market, but possible globally), G6CU (2.7L Delta)

Engine Displacement 2.0L:

1998 cc

Engine Displacement 2.7L:

2656 cc

Performance

Horsepower 2.0L:

Approx. 139-142 hp @ 6000 rpm

Torque 2.0L:

Approx. 136-139 lb-ft @ 4500 rpm

Horsepower 2.7L:

Approx. 175-185 hp @ 6000 rpm

Torque 2.7L:

Approx. 175-180 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Electronic Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 Octane recommended, higher may be specified for some engines)

Engine Design

Engine Layout:

Inline 4-cylinder (2.0L), V6 (2.7L)

Valvetrain:

DOHC (Double Overhead Camshafts), 16 valves (2.0L Theta), DOHC, 24 valves (2.7L Delta)

Emission Controls:

Catalytic converter, oxygen sensors, EGR (Exhaust Gas Recirculation) where applicable, EVAP system.

🔧 Transmission

Standard

Transmission 2.0L Standard:

5-speed Manual Transmission

Transmission 2.7L Standard:

5-speed Manual Transmission

Optional

Transmission 2.0L Optional:

4-speed Automatic Transmission

Transmission 2.7L Optional:

4-speed Automatic Transmission

Features

AWD System:

Electronically controlled All-Wheel Drive system with viscous coupling and center differential, often with torque-splitting capabilities.

Transmission Fluid Spec Auto:

Kia SPIII (or equivalent like Dexron III/Mercon - consult manual for exact specs for the specific transmission)

Transmission Fluid Capacity Auto:

Approx. 7.5 - 8.5 liters (varies with torque converter drain)

Transmission Fluid Spec Manual:

API GL-4 or GL-5, SAE 75W-90 (or consult manual)

📐 Dimensions

Exterior

Length:

Approx. 170.1 inches (4320 mm)

Width:

Approx. 71.3 inches (1810 mm)

Height:

Approx. 65.2 inches (1655 mm)

Wheelbase:

Approx. 103.5 inches (2630 mm)

Interior

Passenger Volume:

Approx. 97.1 cu ft (2750 liters)

Cargo

Cargo Volume Behind Rear Seat:

Approx. 29.2 cu ft (827 liters)

Cargo Volume With Rear Seat Folded:

Approx. 66.2 cu ft (1874 liters)

Weights

Curb Weight 2.0L FWD:

Approx. 3415 lbs (1549 kg)

Curb Weight 2.7L AWD:

Approx. 3700 lbs (1678 kg)

Towing Capacity:

Typically around 1000 lbs (454 kg) unbraked, up to 2000 lbs (907 kg) braked (check local regulations and manual for specifics).

Wheels Tires

Wheel Size:

Typically 16-inch or 17-inch alloy wheels.

Tire Size Standard:

Typically 215/70R16 or 235/65R17 (check specific trim).

Bolt Pattern:

5x114.3 mm (5x4.5 inches)

Center Bore:

67.1 mm

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5-Star (for some configurations of the 2nd gen Sportage)

NHTSA Side Impact:

4-Star (for some configurations of the 2nd gen Sportage)

IIHS Frontal Offset:

Good (for some configurations of the 2nd gen Sportage)

Active Features

Standard Anti-lock Braking System

Electronic Brakeforce Distribution

Electronic Stability Control (often standard or available on higher trims)

Traction Control:

Traction Control System (TCS)

Passive Features

Airbags Front:

Driver and front passenger airbags

Airbags Side:

Front side-impact airbags (often standard)

Airbags Curtain:

Full-length side curtain airbags (often standard or available)

Seatbelts:

3-point front and rear seatbelts with pretensioners and load limiters

Child Anchors:

LATCH (Lower Anchors and Tethers for Children) system

💡 Technology Features

Infotainment

Infotainment System:

Base models typically feature a basic AM/FM/CD player with AUX input. Higher trims may include an upgraded audio system, satellite radio capability, and an optional navigation system.

Speakers:

Standard 4 or 6 speaker system.

Driver Assistance

Driver Assistance Features:

Limited by modern standards. Primarily focused on ABS, EBD, and ESC. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane-keeping assist were available.

Connectivity

Connectivity Options:

Auxiliary audio input jack. Bluetooth connectivity for hands-free calling was available on some higher trims.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 miles (8,000 km) or 6 months, whichever comes first, for conventional oil. 7,500 miles (12,000 km) or 6 months for synthetic oil (consult owner's manual for exact recommendations).

Air Filter Replacement:

Inspect every 15,000 miles (24,000 km), replace as needed or approximately every 30,000 miles (48,000 km).

Cabin Air Filter Replacement:

Inspect every 15,000 miles (24,000 km), replace as needed or approximately every 15,000-30,000 miles (24,000-48,000 km).

Spark Plug Replacement:

Approximately every 100,000 miles (160,000 km) for iridium spark plugs (consult manual for exact type and interval).

Coolant Replacement:

Initial replacement around 60,000 miles (96,000 km), then every 30,000 miles (48,000 km) thereafter (check for Hyundai/Kia specific coolant type).

Fluid Specifications

Engine Oil Spec:

SAE 5W-20 or 5W-30 synthetic blend or full synthetic (API SN or higher).

Engine Oil Capacity:

Approx. 4.5 - 4.8 liters (4.8 - 5.1 US quarts) for 2.0L, approx. 5.2 liters (5.5 US quarts) for 2.7L (without filter change).

Brake Fluid Spec:

DOT 3 or DOT 4 (refer to cap or manual).

Power Steering Fluid Spec:

Kia Genuine Power Steering Fluid or Dexron III/Mercon equivalent.

Known Issues

Common Issues Engine:

Some reports of oil consumption in higher mileage engines, potential for thermostat housing leaks, occasional issues with catalytic converters.

Common Issues Transmission:

The 4-speed automatic transmission can sometimes exhibit harsh shifting or delayed engagement. Clutch wear on manual transmissions.

Common Issues Suspension Steering:

Front suspension components like ball joints and bushings can wear over time, leading to knocking sounds. Power steering pump issues are also reported.

Common Issues Electrical:

Window regulators, power lock actuators, and some sensor failures (e.g., ABS sensors) can occur. Battery drain issues have been reported.

Common Issues Body:

Rust can be an issue in areas with harsh winters, particularly on the underside, rocker panels, and wheel arches. Interior trim rattles are also noted.

📚 Vehicle History

Brand Heritage

Kia Heritage:

Kia Motors Corporation, founded in 1944, is South Korea's oldest manufacturer of motor vehicles, initially producing motorcycles and trucks before entering the passenger car market.

Model Evolution

Sportage First Generation:

The Sportage was first introduced in 1993, based on a Mazda Bongo platform, and was one of the first compact SUVs.

Sportage Second Generation Launch:

The second generation (JE/KM) debuted for the 2005 model year, representing a significant redesign with a more car-like unibody construction compared to the body-on-frame first generation.

Sportage 2010 Model Year:

The 2010 model year represents the final year of the second generation Sportage before the introduction of the significantly redesigned third generation (SL).

Production

Production Plants:

Primary production for this generation included facilities in South Korea (Gwangmyeong) and Malaysia.

🏆 Awards & Recognition

Recognitions

Safety Awards:

As noted in safety ratings, the 2nd generation Sportage generally performed well in government crash tests for its era, achieving good marks from NHTSA and IIHS.

Value Awards:

While not always winning specific 'best value' awards outright, the Kia Sportage consistently offered a strong value proposition in the compact SUV segment, often undercutting competitors on price for similar features.

Reliability Ratings:

Consumer Reports and JD Power reliability ratings for the 2010 Sportage were typically average to slightly below average, which is a key area where a good workshop manual is crucial for DIY maintenance and repair.