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KIA SPORTAGE (KM) 2009 G 2.0 DOHC Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Model Code: KM Year: 2009 Engine Variant: 2.0 DOHC Codes Engine Code: G4GC (likely for the 2.0 DOHC petrol) 👋 Introduction Market Position Market Segment: Compact SUV / Crossover Competitive Analysis Key Competitors 2009: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Hyundai Tucson. Key Features Distinguishing Features: Rugged styling, available All-Wheel Drive (AWD), good value proposition, reliable mechanicals. Manual Value Proposition Benefits For Owner: Empowers owners to perform maintenance, diagnostics, and repairs, saving money and extending vehicle lifespan. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Procedures Page Count Estimated Page Count: Varies by specific edition, typically 1000+ pages for a comprehensive service manual Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (PDF) - implied by product description 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, inspection, overhaul, timing components, cooling system, lubrication system. Engine Management: Fuel injection system, ignition system, emissions control systems (EGR, EVAP), sensors, actuators, ECU diagnostics. Transmission: Manual and Automatic Transmission overhaul, clutch system, driveline, axle shafts, differential. Brakes: Hydraulic system, ABS, brake pads, rotors, calipers, parking brake, bleeding procedures. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, wheel alignment specifications. Steering: Power steering system, steering rack, steering column, tie rods, alignment. Electrical System: Battery, charging system (alternator, starter), lighting, instrument cluster, body control modules, wiring diagrams. HVAC: Heating, Ventilation, and Air Conditioning system components, refrigerant handling, troubleshooting. Body And Frame: Body panels, doors, interior trim, glass, chassis structure, rust repair. Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, fluid checks, spark plug replacement, belt replacement. Troubleshooting: Diagnostic flowcharts, common problems and solutions, fault code interpretation. Repair: Detailed step-by-step instructions for component replacement and repair for all major systems. Overhaul: Complete rebuild procedures for engine and transmission. Diagnostics: On-board diagnostics (OBD-II), scan tool usage, symptom-based troubleshooting. Technical Depth Depth: Comprehensive, covering from basic maintenance to advanced engine and transmission overhauls, including electrical schematics. 📊 Manual Specifications File Format Digital Format Details: Searchable PDF with high-resolution diagrams and illustrations, printable pages. Print Quality Print Quality Description: N/A (digital product, but expected to be high quality for clarity of diagrams) Binding Type Binding Type Description: N/A (digital product) Paper Type Paper Type Description: N/A (digital product) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, DOHC (Dual Overhead Camshaft) Displacement: 2.0 Liters (1998 cc) Performance Horsepower Est: Approx. 138-142 hp @ 6000 rpm (depending on market tune) Torque Est: Approx. 136-139 lb-ft @ 4500 rpm (depending on market tune) Fuel System Fuel Delivery: Electronic Multi-Port Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded Gasoline Engine Maintenance Timing Belt Or Chain: Timing Chain (typically more durable and maintenance-free than a belt) Oil Capacity Quarts: Approx. 4.5 quarts (with filter) Oil Type: API SN or higher, SAE 5W-30 recommended 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission Optional Transmission Type: 4-Speed Automatic Transmission Features Drivetrain Options: Front-Wheel Drive (FWD) or All-Wheel Drive (AWD) Fluid Specifications Automatic Transmission Fluid: API SG or higher, Dexron III/Mercon compatible (check specific manual for exact spec, e.g., SP-III or SP-IV) Manual Transmission Fluid: GL-4 SAE 75W-90 Gear Oil 📐 Dimensions Exterior Length Inches: 170.0 Width Inches: 71.7 Height Inches: 66.1 Wheelbase Inches: 103.5 Cargo Cargo Volume Cu Ft Behind Rear Seat: Approx. 25.1 Cargo Volume Cu Ft With Rear Seat Folded: Approx. 66.5 Weights Curb Weight Lbs Est: 3400 - 3600 lbs (depending on FWD/AWD and options) 🛡️ Safety Features Ratings NHTSA Front Crash Test Rating: 4 Stars (for driver and passenger) NHTSA Side Crash Test Rating: 5 Stars (for front and rear passengers) IIHS Top Safety Pick: Good (in frontal offset, side impact, and rear impact tests by IIHS) Active Features ABS: Standard (Anti-lock Braking System) Traction Control: Available on some trims/AWD models Electronic Stability Control: Available on some trims/AWD models Passive Features Airbags: Front airbags, front side-impact airbags, overhead curtain airbags (availability may vary by trim) 💡 Technology Features Infotainment Infotainment System Type: Base models featured a standard AM/FM/CD player with auxiliary input. Higher trims offered optional MP3 capability and premium audio systems. Driver Assistance Driver Assistance Features: Limited by modern standards; primarily focused on ABS, available Traction Control, and ESC. Connectivity Connectivity Options: Auxiliary audio input port for portable music players. 🔧 Maintenance Service Intervals Oil Change Interval Miles: Every 7,500 miles or 6 months (whichever comes first) for normal driving conditions. Air Filter Replacement Interval Miles: Every 30,000 miles or 24 months Cabin Air Filter Replacement Interval Miles: Every 15,000 miles or 12 months Spark Plug Replacement Interval Miles: Every 100,000 miles (for Iridium type) Coolant Flush Interval Miles: Every 30,000 miles or 24 months Fluid Specifications Brake Fluid Type: DOT 3 or DOT 4 Power Steering Fluid Type: Kia Genuine Power Steering Fluid or Dexron II/III compatible...
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KIA SPORTAGE (KM) 2009 G 2.0 DOHC Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Model Code:
KM
Year:
2009
Engine Variant:
2.0 DOHC
Codes
Engine Code:
G4GC (likely for the 2.0 DOHC petrol)
👋 Introduction
Market Position
Market Segment:
Compact SUV / Crossover
Competitive Analysis
Key Competitors 2009:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Hyundai Tucson.
Key Features
Distinguishing Features:
Rugged styling, available All-Wheel Drive (AWD), good value proposition, reliable mechanicals.
Manual Value Proposition
Benefits For Owner:
Empowers owners to perform maintenance, diagnostics, and repairs, saving money and extending vehicle lifespan.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair Procedures
Page Count
Estimated Page Count:
Varies by specific edition, typically 1000+ pages for a comprehensive service manual
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF) - implied by product description
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, inspection, overhaul, timing components, cooling system, lubrication system.
Engine Management:
Fuel injection system, ignition system, emissions control systems (EGR, EVAP), sensors, actuators, ECU diagnostics.
Transmission:
Manual and Automatic Transmission overhaul, clutch system, driveline, axle shafts, differential.
Brakes:
Hydraulic system, ABS, brake pads, rotors, calipers, parking brake, bleeding procedures.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, wheel alignment specifications.
Steering:
Power steering system, steering rack, steering column, tie rods, alignment.
Electrical System:
Battery, charging system (alternator, starter), lighting, instrument cluster, body control modules, wiring diagrams.
HVAC:
Heating, Ventilation, and Air Conditioning system components, refrigerant handling, troubleshooting.
Body And Frame:
Body panels, doors, interior trim, glass, chassis structure, rust repair.
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, fluid checks, spark plug replacement, belt replacement.
Troubleshooting:
Diagnostic flowcharts, common problems and solutions, fault code interpretation.
Repair:
Detailed step-by-step instructions for component replacement and repair for all major systems.
Overhaul:
Complete rebuild procedures for engine and transmission.
Diagnostics:
On-board diagnostics (OBD-II), scan tool usage, symptom-based troubleshooting.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to advanced engine and transmission overhauls, including electrical schematics.
📊 Manual Specifications
File Format
Digital Format Details:
Searchable PDF with high-resolution diagrams and illustrations, printable pages.
Print Quality
Print Quality Description:
N/A (digital product, but expected to be high quality for clarity of diagrams)
Binding Type
Binding Type Description:
N/A (digital product)
Paper Type
Paper Type Description:
N/A (digital product)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, DOHC (Dual Overhead Camshaft)
Displacement:
2.0 Liters (1998 cc)
Performance
Horsepower Est:
Approx. 138-142 hp @ 6000 rpm (depending on market tune)
Torque Est:
Approx. 136-139 lb-ft @ 4500 rpm (depending on market tune)
Fuel System
Fuel Delivery:
Electronic Multi-Port Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Engine Maintenance
Timing Belt Or Chain:
Timing Chain (typically more durable and maintenance-free than a belt)
Oil Capacity Quarts:
Approx. 4.5 quarts (with filter)
Oil Type:
API SN or higher, SAE 5W-30 recommended
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission
Optional
Transmission Type:
4-Speed Automatic Transmission
Features
Drivetrain Options:
Front-Wheel Drive (FWD) or All-Wheel Drive (AWD)
Fluid Specifications
Automatic Transmission Fluid:
API SG or higher, Dexron III/Mercon compatible (check specific manual for exact spec, e.g., SP-III or SP-IV)
Manual Transmission Fluid:
GL-4 SAE 75W-90 Gear Oil
📐 Dimensions
Exterior
Length Inches:
170.0
Width Inches:
71.7
Height Inches:
66.1
Wheelbase Inches:
103.5
Cargo
Cargo Volume Cu Ft Behind Rear Seat:
Approx. 25.1
Cargo Volume Cu Ft With Rear Seat Folded:
Approx. 66.5
Weights
Curb Weight Lbs Est:
3400 - 3600 lbs (depending on FWD/AWD and options)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating:
4 Stars (for driver and passenger)
NHTSA Side Crash Test Rating:
5 Stars (for front and rear passengers)
IIHS Top Safety Pick:
Good (in frontal offset, side impact, and rear impact tests by IIHS)
Active Features
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Available on some trims/AWD models
Electronic Stability Control:
Available on some trims/AWD models
Passive Features
Airbags:
Front airbags, front side-impact airbags, overhead curtain airbags (availability may vary by trim)
💡 Technology Features
Infotainment
Infotainment System Type:
Base models featured a standard AM/FM/CD player with auxiliary input. Higher trims offered optional MP3 capability and premium audio systems.
Driver Assistance
Driver Assistance Features:
Limited by modern standards; primarily focused on ABS, available Traction Control, and ESC.
Connectivity
Connectivity Options:
Auxiliary audio input port for portable music players.
🔧 Maintenance
Service Intervals
Oil Change Interval Miles:
Every 7,500 miles or 6 months (whichever comes first) for normal driving conditions.
Air Filter Replacement Interval Miles:
Every 30,000 miles or 24 months
Cabin Air Filter Replacement Interval Miles:
Every 15,000 miles or 12 months
Spark Plug Replacement Interval Miles:
Every 100,000 miles (for Iridium type)
Coolant Flush Interval Miles:
Every 30,000 miles or 24 months
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
Kia Genuine Power Steering Fluid or Dexron II/III compatible fluid
Known Issues
Common Wear Item:
Brake pads and rotors, suspension bushings, wheel bearings.
Potential Engine Issue:
Check for oil consumption at higher mileages, potential for catalytic converter issues if misfires occur.
Potential Transmission Issue:
Occasional reports of hard shifting or delayed engagement in automatic transmissions, often related to fluid condition or valve body issues.
Electrical Quirks:
Window regulators, power mirror motors can be prone to failure over time.
📚 Vehicle History
Brand Heritage
Kia History Context:
Kia Motors Corporation, founded in 1944, is a South Korean automaker known for its value and improving quality, becoming a major global player.
Model Evolution
Sportage Generation Context:
The KM Sportage represents the second generation of the Sportage, launched for the 2005 model year, transitioning from a body-on-frame SUV to a unibody crossover.
Production
Production Years Km Generation:
2005-2010
Manufacturing Locations:
South Korea (primarily Gwangmyeong, Kia's main plant)
🏆 Awards & Recognition
Recognitions
Safety Award Context:
The KM Sportage received favorable safety ratings from both NHTSA and IIHS for its model year, indicating a well-engineered safety structure.
Ratings
Value Recognition:
Often recognized for its strong value proposition within the compact SUV segment.
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