KIA SPORTAGE (KM) 2006 G 2.7 DOHC Service Repair Manual
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🏷️ Basic Information Identification Make: Kia Model: Sportage Model Code: KM Year: 2006 Codes Engine Code Primary: G 2.7 DOHC 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: Enthusiasts, DIY mechanics, professional repair shops Competitive Analysis Competitors 2006: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Hyundai Tucson Key Features Vehicle Highlights: Robust body-on-frame construction (for this generation), available AWD, versatile interior Manual Value Proposition Benefit: Empowers owners and technicians with the knowledge to perform accurate diagnosis and repair, saving time and money. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Procedures Page Count Estimated Pages: Detailed procedures suggest a comprehensive manual, likely exceeding 1000 pages. Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (2.7L V6 DOHC), Transmission (Automatic/Manual), Drivetrain (AWD/2WD) Chassis: Suspension (Front/Rear), Steering System, Braking System, Wheels and Tires Electrical: ECU, Lighting, Instrumentation, Power Accessories, Audio System, Antitheft System Body: Exterior Body Panels, Interior Trim, Doors, Glass, Seats, HVAC System Procedures Included Maintenance: Oil Change, Filter Replacement, Spark Plug Replacement, Coolant Flush, Brake Fluid Flush, Air Filter Replacement, Belt Inspection/Replacement Diagnostics: Troubleshooting charts, OBD-II codes interpretation, component testing procedures Repair: Engine repair (head gasket, timing belt/chain), transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair Overhaul: Engine rebuild, transmission rebuild (if applicable and detailed) Technical Depth Depth: Comprehensive: Covers basic maintenance, detailed diagnostics, component-level repair, and complete overhaul procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable Printability: Printable Print Quality Image Resolution: High-resolution diagrams and illustrations Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: V6, 24-valve, DOHC Displacement: 2656 cc (2.7 Liters) Bore X Stroke: 86.7 mm x 75.0 mm Compression Ratio: 9.4:1 (Typical) Fuel Delivery: Multi-point Fuel Injection (MPI) Ignition System: Electronic Ignition (Distributorless Ignition System - DIS) Performance Horsepower: 175 hp @ 6000 rpm (Approximate) Torque: 245 Nm (181 lb-ft) @ 4000 rpm (Approximate) Fuel System Fuel Type: Unleaded Gasoline Fluid Specifications Engine Oil Type: API SM, SAE 5W-30 Engine Oil Capacity: Approx. 4.5 Liters (4.8 Quarts) with filter change Coolant Type: Ethylene Glycol Antifreeze (Pre-diluted, Long-life type) Timing Mechanism Timing Belt Or Chain: Timing Belt (requires periodic replacement) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission (Standard on some trims) Optional Transmission Type: 4-Speed Automatic Transmission (Optional) Features Automatic Features: Electronically controlled with overdrive Fluid Specifications Automatic Transmission Fluid Type: Kia ATF SP-III or equivalent Fluid Capacities Automatic Transmission Fluid Capacity: Approx. 3.3 Liters (3.5 Quarts) for drain and fill Manual Fluid Specifications Manual Transmission Fluid Type: API GL-4, SAE 75W-90 Drivetrain Drivetrain Options: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) with electronically controlled coupling 📐 Dimensions Exterior Length: 4340 mm (170.9 inches) Width: 1795 mm (70.7 inches) Height: 1730 mm (68.1 inches) Wheelbase: 2630 mm (103.5 inches) Ground Clearance: Approx. 190 mm (7.5 inches) Weights Curb Weight: Approx. 1600 - 1750 kg (3527 - 3858 lbs) depending on configuration Gross Vehicle Weight Rating: Approx. 2200 kg (4850 lbs) Cargo Cargo Volume Seats Up: Approx. 664 Liters (23.4 cu ft) Cargo Volume Seats Down: Approx. 1886 Liters (66.6 cu ft) 🛡️ Safety Features Ratings NHTSA Front Crash Test Rating: 4 Stars (Driver), 5 Stars (Passenger) - *May vary slightly by specific model year/testing agency* IIHS Side Impact Rating: Good - *May vary slightly by specific model year/testing agency* Active Features ABS: Standard on all trims Electronic Brake Force Distribution: EBD (Typically included with ABS) Traction Control: TCS (Optional or standard on higher trims/AWD models) Passive Features Airbags: Front Airbags (Driver & Passenger), Optional Side Airbags, Optional Curtain Airbags Seatbelts: 3-point seatbelts with pretensioners for front occupants Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player with optional SiriusXM satellite radio and amplifier. Speaker Configuration: Standard 4-speaker or optional 6-speaker system. User Interface: Basic button-based controls, manual climate control. Driver Assistance Cruise Control: Standard Remote Keyless Entry: Standard Anti Theft System: Immobilizer and alarm system. Connectivity Auxiliary Input: Optional AUX input for external audio devices (check specific trim). 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months, whichever comes first (under normal driving conditions). Refer to manual for severe conditions. Engine Oil Filter Replacement: At every oil change Air Filter Replacement: Every 15,000 - 30,000 miles (depending on driving environment) Engine Coolant Flush: First at 60,000 miles, then every 30,000 miles thereafter. Transmission Fluid Change Automatic: Every 60,000 miles or if fluid appears discolored or contaminated. Spark Plug Replacement: Every 105,000 miles (Long-life Platinum or Iridium plugs) Timing Belt Replacement: Crucial: Typically 90,000 - 105,000 miles. Failure can cause severe engine damage (interference engine). Fluid Specifications Brake Fluid Type: DOT 3 or DOT 4 Power Steering...
Optional AUX input for external audio devices (check specific trim).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (under normal driving conditions). Refer to manual for severe conditions.
Engine Oil Filter Replacement:
At every oil change
Air Filter Replacement:
Every 15,000 - 30,000 miles (depending on driving environment)
Engine Coolant Flush:
First at 60,000 miles, then every 30,000 miles thereafter.
Transmission Fluid Change Automatic:
Every 60,000 miles or if fluid appears discolored or contaminated.
Spark Plug Replacement:
Every 105,000 miles (Long-life Platinum or Iridium plugs)
Timing Belt Replacement:
Crucial: Typically 90,000 - 105,000 miles. Failure can cause severe engine damage (interference engine).
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
ATF SP-III or specific Kia power steering fluid
Transfer Case Fluid AWD:
API GL-5, SAE 75W-90 Gear Oil
Rear Differential Fluid AWD:
API GL-5, SAE 75W-90 Gear Oil
Known Issues
Common Wear Item 1:
Timing Belt Tensioner and Idler Pulleys (prone to wear, important with belt replacement)
Common Wear Item 2:
ABS Wheel Speed Sensors (can fail, leading to ABS light illumination)
Common Wear Item 3:
CV Axle Boots (can tear, leading to joint damage)
Potential Issue 1:
ECM (Engine Control Module) failures have been reported in some instances.
Potential Issue 2:
Rear Differential seals (especially on AWD models) can sometimes leak.
📚 Vehicle History
Brand Heritage
Kia Founding:
Founded in 1944, originally as a manufacturer of steel tubing and bicycle parts.
Kia Automotive Entry:
Began producing vehicles in the 1970s, initially under license.
Model Evolution
Sportage First Generation:
Introduced in 1993, based on a Mazda Bongo platform, often described as a true off-roader.
Sportage Second Generation Km:
Launched in 2004 for the 2005 model year, transitioning to a unibody construction shared with the Hyundai Tucson. This generation marked a significant shift towards a more car-like crossover.
Production
Production Location Km:
South Korea, and also assembled in various plants globally depending on market (e.g., Slovakia, Russia).
Generation Production Years:
2004-2010
🏆 Awards & Recognition
Recognitions
Safety Award Potential:
Likely received 'Good' ratings in IIHS small overlap frontal crash tests for its era (though this specific test may not have been widely applied to 2006 models).
Ratings
Consumer Reports Reliability Trend:
Reliability varied by year and specific components. The 2.7L V6 engine is generally robust, but timing belt maintenance is critical.
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