KIA SPORTAGE (KM) 2007 G 2.0 DOHC Service Repair Manual
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🏷️ Basic Information Identification Make: Kia Model: Sportage Generation Code: KM Year: 2007 Engine Code Covered: G 2.0 DOHC 👋 Introduction Market Position Vehicle Segment: Compact SUV / Crossover Target Audience: Families, individuals seeking versatility and practicality. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra. Key Features Value Proposition: Affordable pricing, robust powertrain options, and practical utility. Design Philosophy: Rugged yet comfortable, emphasizing functionality for various driving conditions. 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Drivetrain: Yes Suspension: Yes Steering: Yes Brakes: Yes Electrical System: Yes Body And Chassis: Yes HVAC: Yes Fuel System: Yes Exhaust System: Yes Cooling System: Yes Diagnostic Troubleshooting: Yes Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual Purpose: Repair and Maintenance Procedures Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Management: Detailed diagnostics, component testing, ECU strategies. Powertrain Controls: Torque converter clutch, electronic control unit (ECU) communication. Emission Control: Catalytic converter, oxygen sensors, EVAP system. Lighting System: Headlights, taillights, interior lighting, fog lights, wiring diagrams. Instrument Cluster: Gauges, warning lights, diagnostic codes display. Comfort And Convenience: Power windows, locks, mirrors, sunroof, keyless entry. Safety Systems: Airbags, seatbelts, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution). Procedures Included Scheduled Maintenance: Oil changes, filter replacements, fluid checks, tune-ups. Engine Overhaul: Cylinder head removal/installation, piston and connecting rod service, crankshaft service. Transmission Repair: Fluid and filter changes, clutch service (if applicable), seal replacement. Brake System Repair: Brake pad/rotor replacement, caliper service, brake line bleeding. Suspension Component Replacement: Shock absorbers, struts, control arms, ball joints, bushings. Steering System Service: Power steering pump, rack and pinion assembly, tie rod ends. Electrical Troubleshooting: Wiring diagrams, component testing, diagnostic trouble codes (DTCs). Body Panel Repair: Door panel removal, bumper replacement, panel alignment. HVAC System Diagnosis: Refrigerant checks, blower motor replacement, evaporator service. Technical Depth Detail Level: Comprehensive, covering everything from routine maintenance to major overhauls. Diagnostic Focus: Includes extensive diagnostic procedures, fault code interpretation, and troubleshooting trees. Special Tools: Specifies necessary special tools and their applications for specific procedures. 📊 Manual Specifications File Format Compatibility: Compatible with all PDF readers. Searchability: Fully searchable text for quick information retrieval. Print Quality Resolution: High-resolution images and diagrams for clarity. Readability: Clear, legible text and diagrams suitable for printing. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Name: 2.0 DOHC G Engine Code: G4GC (Theta) or similar Kia/Hyundai designation Configuration: Inline-4 Cylinder Displacement: 1998 cc (2.0 Liters) Valvetrain: DOHC (Dual Overhead Camshafts), 16 Valves Performance Horsepower Est: 139 hp @ 6000 rpm Torque Est: 134 lb-ft @ 4500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (MPI - Multi-Point Injection) Fuel Type: Unleaded Gasoline Ignition System: Distributorless Ignition System (DIS) with Coil-on-Plug (COP) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Optional Transmission Type: 4-Speed Automatic Features Automatic Features: Electronic controls, Overdrive. Fluid Spec Automatic Transmission Fluid Spec: API GL-4 or GL-5 Gear Oil (Manual), ATF SP-III or equivalent (Automatic) 📐 Dimensions Exterior Length Est: 4350 mm (171.3 in) Width Est: 1800 mm (70.9 in) Height Est: 1695 mm (66.7 in) Wheelbase Est: 2630 mm (103.5 in) Weights Curb Weight Est: 1550 - 1650 kg (3417 - 3638 lbs) Gross Vehicle Weight Rating Est: 2150 kg (4740 lbs) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Not extensively rated for this specific model year/region, but generally comparable to segment peers. IIHS Moderate Overlap Front: Not extensively rated for this specific model year/region, but generally comparable to segment peers. Active Features ABS: Standard Ebd: Standard (often integrated with ABS) Traction Control: Optional on some trims Passive Features Airbags Front: Standard Airbags Side: Optional on some trims Airbags Curtain: Optional on some trims Seatbelts: 3-point seatbelts with pretensioners and load limiters. 💡 Technology Features Infotainment Audio System: AM/FM/CD player with auxiliary input, optional premium sound system. Climate Control: Manual or automatic climate control systems. Driver Assistance Cruise Control: Standard on most trims. Connectivity Power Outlets: 12V power outlets in the cabin. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months, whichever comes first (under normal driving conditions). Air Filter Replacement: Every 15,000 miles or 12 months. Cabin Air Filter Replacement: Every 15,000 miles or 12 months. Spark Plug Replacement: Approximately 60,000 miles (Platinum or Iridium type recommended). Timing Belt Replacement: This engine typically uses a timing chain, not a belt. The manual will cover chain inspection and related component checks. Fluid Specifications Engine Oil Type: SAE 5W-30 API SM or higher. Engine Oil Capacity: Approximately 4.5 Liters (4.8 US Quarts) with filter change. Coolant Type: Ethylene Glycol based coolant, typically a green or orange type (check manual for specific Kia specification). Brake Fluid Type: DOT 3 or DOT 4. Known Issues Engine Oil Consumption: Some reports of oil consumption, particularly...
Distributorless Ignition System (DIS) with Coil-on-Plug (COP)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual
Optional
Transmission Type:
4-Speed Automatic
Features
Automatic Features:
Electronic controls, Overdrive.
Fluid Spec
Automatic Transmission Fluid Spec:
API GL-4 or GL-5 Gear Oil (Manual), ATF SP-III or equivalent (Automatic)
📐 Dimensions
Exterior
Length Est:
4350 mm (171.3 in)
Width Est:
1800 mm (70.9 in)
Height Est:
1695 mm (66.7 in)
Wheelbase Est:
2630 mm (103.5 in)
Weights
Curb Weight Est:
1550 - 1650 kg (3417 - 3638 lbs)
Gross Vehicle Weight Rating Est:
2150 kg (4740 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Not extensively rated for this specific model year/region, but generally comparable to segment peers.
IIHS Moderate Overlap Front:
Not extensively rated for this specific model year/region, but generally comparable to segment peers.
Active Features
ABS:
Standard
Ebd:
Standard (often integrated with ABS)
Traction Control:
Optional on some trims
Passive Features
Airbags Front:
Standard
Airbags Side:
Optional on some trims
Airbags Curtain:
Optional on some trims
Seatbelts:
3-point seatbelts with pretensioners and load limiters.
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD player with auxiliary input, optional premium sound system.
Climate Control:
Manual or automatic climate control systems.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Power Outlets:
12V power outlets in the cabin.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (under normal driving conditions).
Air Filter Replacement:
Every 15,000 miles or 12 months.
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Approximately 60,000 miles (Platinum or Iridium type recommended).
Timing Belt Replacement:
This engine typically uses a timing chain, not a belt. The manual will cover chain inspection and related component checks.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 API SM or higher.
Engine Oil Capacity:
Approximately 4.5 Liters (4.8 US Quarts) with filter change.
Coolant Type:
Ethylene Glycol based coolant, typically a green or orange type (check manual for specific Kia specification).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Engine Oil Consumption:
Some reports of oil consumption, particularly with higher mileage. Manual will guide on checks.
Suspension Noise:
Potential for worn suspension components (bushings, ball joints) leading to clunking noises. Manual details inspection.
Automatic Transmission Shift Quality:
Occasional reports of harsh shifting; proper fluid maintenance is crucial. Manual covers troubleshooting.
📚 Vehicle History
Brand Heritage
Kia History:
Kia Corporation is a South Korean automotive manufacturer, founded in 1944. Known for its rapid growth and expanding global presence.
Model Evolution
Sportage Generations:
The KM generation (2005-2010) represented the second generation of the Sportage, moving towards a more car-like platform (based on the Hyundai Tucson).
Production
Manufacturing Locations:
South Korea (Kia Gwangmyeong plant), Malaysia, and other contract assembly plants.
🏆 Awards & Recognition
Recognitions
Safety Awards:
While specific awards for the 2007 KM model are limited, the Sportage line has generally received positive safety and value assessments in its segment.
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