🏷️ Basic Information Identification Make: Komatsu Model: 4016 Series Forklift Trucks Model Variant: FB12M-2R, FB15M-2R, FB18M-2R Model Series: 4017 Series Forklift Trucks Model Variant Series: FB15-2R, FB18-2R Codes Manual Product Name: Komatsu 4016 Series (FB12M-2R FB15M-2R FB18M-2R) 4017 Series (FB15-2R FB18-2R) Forklift Trucks Service Repair Manual 👋 Introduction Market Position Category: Material Handling Equipment - Electric Forklift Trucks Application: Designed for a variety of industrial applications requiring reliable and efficient material lifting and movement. Competitive Analysis Key Competitors: Toyota, Hyster-Yale, Crown Equipment, Mitsubishi Logisnext, Clark. Key Features Series Designation: The 4016 and 4017 series indicate specific design generations and feature sets within the Komatsu electric forklift line. Electric Powertrain: Focus on electric power, implying features such as lower emissions, quieter operation, and potentially lower running costs compared to internal combustion counterparts. Ergonomics And Operator Comfort: Modern electric forklift designs often prioritize operator comfort and ease of use, which will be reflected in maintenance and repair procedures. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair procedures for Komatsu 4016 and 4017 Series forklift trucks. Specific Models Covered: FB12M-2R, FB15M-2R, FB18M-2R (4016 Series) and FB15-2R, FB18-2R (4017 Series). Page Count Estimated Page Count: High (typically 500+ pages for comprehensive service manuals of this nature). Manual Type Type: Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine service, diagnosis, overhaul; transmission (drive axle, hydraulic transmission) maintenance and repair; differential and final drive service. Hydraulics: Hydraulic system component testing and repair (pumps, valves, cylinders), hydraulic circuit diagrams, troubleshooting, fluid specifications. Electrical: Complete electrical system diagnosis and repair, wiring diagrams, component identification, troubleshooting for lighting, starter, charging systems, sensors, control modules. Chassis And Controls: Steering system repair, brake system maintenance and overhaul, mast systems (operation, repair, maintenance), operator compartment systems. Mast And Attachments: Service and repair procedures for various mast types (e.g., Duplex, Triplex), side shifters, and other common forklift attachments. Operator Station: Repair and maintenance of controls, seat, dashboard, and safety features within the operator's cab. Procedures Included Maintenance: Routine scheduled maintenance, lubrication points and schedules, filter replacement, fluid checks and changes. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, error code interpretation, symptom-based troubleshooting guides. Repair: Step-by-step repair instructions for all major vehicle components and systems, including disassembly, inspection, repair, and reassembly. Overhaul: Detailed instructions for complete component overhauls, including engine, transmission, hydraulic pumps, and mast assemblies. Technical Data Tables: Torque specifications, clearances, capacities, pressures, electrical resistance values, and other critical technical data. Adjustment Procedures: Calibration and adjustment of hydraulic valves, sensors, and control systems. Technical Depth Depth: Comprehensive, from basic preventative maintenance to advanced component rebuilds and electrical diagnostics. Diagnostic Tools: Information on required specialized tools, diagnostic equipment (e.g., laptops with diagnostic software), and test equipment. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely searchable text (OCR processed), enabling quick navigation to specific topics. Print Quality Printability: High quality, suitable for printing individual sections or the entire manual. Binding Type Binding Format: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download - consider paper quality if printed). ⚙️ Engine Specifications Primary Engine Engine Type: Electric Motor Drive System Performance Motor Details: Specific details on motor kW rating, voltage, and amperage will be detailed within the manual for each model variant. Fuel System Power Source: Battery (Lead-Acid or potentially Lithium-ion depending on specific configuration and year). Battery Specifications: Manual will detail battery voltage, capacity requirements, charging system compatibility, and replacement procedures. Engine Type Motor Power Delivery: Variable frequency drive (VFD) or similar electronic control for smooth and efficient power delivery. 🔧 Transmission Standard Drive System: Electric motor driving a hydrostatic or planetary drive axle. Optional Transmission Options: While electric forklifts typically have integrated drive systems, the manual will clarify specific transmission configurations and control methods. Features Control System: Electronic control unit (ECU) managing motor speed, acceleration, deceleration, and regenerative braking. Drive Motor Control: Precise control over acceleration, deceleration, and creep speed for accurate load handling. 📐 Dimensions Exterior Model Variations: Dimensions (overall length, width, height) will vary based on specific model (FB12M-2R, FB15M-2R, FB18M-2R, FB15-2R, FB18-2R) and mast configuration. Manual will provide detailed schematics. Cargo Lift Capacity: Nominal lift capacities are indicated by model numbers (e.g., FB12M-2R approximately 1200kg, FB18M-2R approximately 1800kg). Specific capacity charts and load center data available in the manual. Weights Operating Weight: Details on curb weight and battery weight provided for each model variant. 🛡️ Safety Features Ratings Safety Standards: Compliance with relevant ANSI/ITSDF and OSHA safety standards for industrial trucks. Manual will detail operational safety guidelines. Active Features Braking System: Service brakes (hydraulic) and parking brake. Regenerative braking integrated into the electric drive system. Operator Presence System: Typically includes features that prevent travel and lift functions if the operator is not seated. Passive Features Operator Protection: Overhead guard...