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Komatsu 730E DUMP Truck Service Shop Repair Manual (SN: A30181-A30211)

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🏷️ Basic Information Identification Make: Komatsu Model: 730E Vehicle Type: Mining Dump Truck Codes Serial Number Range: A30181 - A30211 👋 Introduction Market Position Market Segment: Heavy-duty mining and construction equipment. Target User: Mechanics, technicians, and maintenance personnel working on Komatsu 730E dump trucks. Competitive Analysis Competitive Advantage: Provides in-depth, manufacturer-specific information essential for optimal performance and longevity of the 730E. Key Features Comprehensive Coverage: Covers all aspects of maintenance, repair, and troubleshooting. Technical Accuracy: Based on Komatsu's engineering specifications and factory procedures. Serial Number Specificity: Tailored for a specific production range (A30181-A30211), ensuring accuracy for those units. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service Shop Repair Page Count Estimated Page Count: Extensive (specific count not provided in product data, but described as 'deep information') Manual Type Type: Service Shop Repair Manual Language Language: English (Assumed based on typical Komatsu documentation for this class of vehicle and the product description language) Format Format: Likely Digital (PDF) or Printed Book (Product description does not specify, but common for shop manuals) 📖 Manual Coverage Systems Covered Engine System: Detailed diagnostics, disassembly, assembly, and repair of engine components. Powertrain System: Comprehensive coverage of the drivetrain, including transmission, differentials, axles, and final drives. Hydraulic System: In-depth information on hydraulic pumps, motors, cylinders, valves, and system troubleshooting for hoist, steering, and brake systems. Electrical System: Schematics, component identification, diagnostic procedures, and repair for all electrical and electronic systems, including control modules. Braking System: Detailed procedures for maintenance, repair, and troubleshooting of the braking system, including parking brakes and retarder functionality. Steering System: Complete coverage of the power steering system, including components, diagnostics, and adjustments. Cooling System: Maintenance and repair of the engine cooling system, including radiator, fan, and coolant flow. Lubrication System: Information on lubrication points, oil types, and maintenance for engine and driveline components. Frame And Chassis: Inspection, repair, and maintenance of the truck's frame, suspension, and chassis components. Body And Cab: Procedures for cab removal, installation, and body panel repair. Tire And Wheel: Information on tire maintenance, pressure recommendations, and wheel installation. Procedures Included Scheduled Maintenance: Detailed guidelines for routine servicing and preventative maintenance tasks. Disassembly Assembly: Step-by-step instructions for dismantling and reassembling major components and systems. Troubleshooting: Diagnostic charts and procedures for identifying and resolving common and complex issues. Repair Procedures: Comprehensive repair instructions for all vehicle systems and components. Inspections: Guidelines for thorough inspections of critical components and systems. Adjustments: Specific procedures for adjusting various systems to factory specifications. Safety Precautions: Essential safety instructions and warnings pertinent to servicing heavy equipment. Technical Depth Depth: Advanced diagnostics and complete overhaul procedures. 📊 Manual Specifications File Format Digital Format: Likely PDF, offering searchability and ease of access. Print Quality Print Quality Digital: High-resolution images, diagrams, and text (expected for a professional service manual). Binding Type Binding Type Print: Professional binding (e.g., comb, spiral, or perfect bound) for durable workshop use (if printed version). Paper Type Paper Type Print: Durable, high-quality paper suitable for workshop environments (if printed version). ⚙️ Engine Specifications Primary Engine Engine Model: Cummins KTA38-C / QSK38-C (Commonly fitted, specific to serial range should be verified within manual) Engine Type: High-performance, heavy-duty diesel engine. Performance Displacement: 37.8 Liters (Approximate for KTA38/QSK38 series) Horsepower: Typically rated around 1050-1200 HP (Specific rating to be confirmed in manual based on exact engine variant and serial number) Torque: High torque output for heavy hauling, exceeding 3000 lb-ft (Specific rating to be confirmed in manual) Fuel System Fuel System Type: High-pressure common rail or electronically controlled injection system (depending on specific engine model variant). Fuel Type: Diesel Fuel (API Category 3, meeting specific standards) Maintenance Items Oil Capacity: Large capacity, typically around 36-40 US quarts (Specific capacity to be confirmed in manual) Oil Filter Part Number: Part numbers for specific engine models will be listed in the manual (e.g., Cummins part numbers). Air Filter Part Number: Part numbers for specific engine models will be listed in the manual. Coolant Type: Heavy-duty coolant (e.g., ELC - Extended Life Coolant, specific type and color to be confirmed). 🔧 Transmission Standard Transmission Type: Automatic, Heavy-duty planetary powershift transmission. Transmission Model: Typically from manufacturers like Allison or ZF, specific model designated by Komatsu for the 730E. Gears: Multiple forward and reverse gears, optimized for heavy load hauling and variable terrain. Features Electronic Control: Advanced electronic control for optimal shift performance and component protection. Retarder Functionality: Integrated retarder for downhill speed control. Maintenance Items Transmission Fluid Type: Proprietary or manufacturer-specified heavy-duty automatic transmission fluid (e.g., CAT TO-4, Allison TES 295 equivalent, specific fluid to be confirmed). Transmission Fluid Capacity: High capacity, typically over 30 liters (Specific capacity to be confirmed in manual). Transmission Filter Part Number: Part numbers for transmission filter elements will be provided in the manual. 📐 Dimensions Exterior Overall Length: Approx. 14.5 meters (47.5 ft) Overall...
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Type: Dump Truck
Verkoper:
Sku: 308285
Collecties: ALL

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Komatsu 730E DUMP Truck Service Shop Repair Manual (SN: A30181-A30211)
🏷️ Basic Information
Identification
Make:
Komatsu
Model:
730E
Vehicle Type:
Mining Dump Truck
Codes
Serial Number Range:
A30181 - A30211
👋 Introduction
Market Position
Market Segment:
Heavy-duty mining and construction equipment.
Target User:
Mechanics, technicians, and maintenance personnel working on Komatsu 730E dump trucks.
Competitive Analysis
Competitive Advantage:
Provides in-depth, manufacturer-specific information essential for optimal performance and longevity of the 730E.
Key Features
Comprehensive Coverage:
Covers all aspects of maintenance, repair, and troubleshooting.
Technical Accuracy:
Based on Komatsu's engineering specifications and factory procedures.
Serial Number Specificity:
Tailored for a specific production range (A30181-A30211), ensuring accuracy for those units.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service Shop Repair
Page Count
Estimated Page Count:
Extensive (specific count not provided in product data, but described as 'deep information')
Manual Type
Type:
Service Shop Repair Manual
Language
Language:
English (Assumed based on typical Komatsu documentation for this class of vehicle and the product description language)
Format
Format:
Likely Digital (PDF) or Printed Book (Product description does not specify, but common for shop manuals)
📖 Manual Coverage
Systems Covered
Engine System:
Detailed diagnostics, disassembly, assembly, and repair of engine components.
Powertrain System:
Comprehensive coverage of the drivetrain, including transmission, differentials, axles, and final drives.
Hydraulic System:
In-depth information on hydraulic pumps, motors, cylinders, valves, and system troubleshooting for hoist, steering, and brake systems.
Electrical System:
Schematics, component identification, diagnostic procedures, and repair for all electrical and electronic systems, including control modules.
Braking System:
Detailed procedures for maintenance, repair, and troubleshooting of the braking system, including parking brakes and retarder functionality.
Steering System:
Complete coverage of the power steering system, including components, diagnostics, and adjustments.
Cooling System:
Maintenance and repair of the engine cooling system, including radiator, fan, and coolant flow.
Lubrication System:
Information on lubrication points, oil types, and maintenance for engine and driveline components.
Frame And Chassis:
Inspection, repair, and maintenance of the truck's frame, suspension, and chassis components.
Body And Cab:
Procedures for cab removal, installation, and body panel repair.
Tire And Wheel:
Information on tire maintenance, pressure recommendations, and wheel installation.
Procedures Included
Scheduled Maintenance:
Detailed guidelines for routine servicing and preventative maintenance tasks.
Disassembly Assembly:
Step-by-step instructions for dismantling and reassembling major components and systems.
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common and complex issues.
Repair Procedures:
Comprehensive repair instructions for all vehicle systems and components.
Inspections:
Guidelines for thorough inspections of critical components and systems.
Adjustments:
Specific procedures for adjusting various systems to factory specifications.
Safety Precautions:
Essential safety instructions and warnings pertinent to servicing heavy equipment.
Technical Depth
Depth:
Advanced diagnostics and complete overhaul procedures.
📊 Manual Specifications
File Format
Digital Format:
Likely PDF, offering searchability and ease of access.
Print Quality
Print Quality Digital:
High-resolution images, diagrams, and text (expected for a professional service manual).
Binding Type
Binding Type Print:
Professional binding (e.g., comb, spiral, or perfect bound) for durable workshop use (if printed version).
Paper Type
Paper Type Print:
Durable, high-quality paper suitable for workshop environments (if printed version).
⚙️ Engine Specifications
Primary Engine
Engine Model:
Cummins KTA38-C / QSK38-C (Commonly fitted, specific to serial range should be verified within manual)
Engine Type:
High-performance, heavy-duty diesel engine.
Performance
Displacement:
37.8 Liters (Approximate for KTA38/QSK38 series)
Horsepower:
Typically rated around 1050-1200 HP (Specific rating to be confirmed in manual based on exact engine variant and serial number)
Torque:
High torque output for heavy hauling, exceeding 3000 lb-ft (Specific rating to be confirmed in manual)
Fuel System
Fuel System Type:
High-pressure common rail or electronically controlled injection system (depending on specific engine model variant).
Fuel Type:
Diesel Fuel (API Category 3, meeting specific standards)
Maintenance Items
Oil Capacity:
Large capacity, typically around 36-40 US quarts (Specific capacity to be confirmed in manual)
Oil Filter Part Number:
Part numbers for specific engine models will be listed in the manual (e.g., Cummins part numbers).
Air Filter Part Number:
Part numbers for specific engine models will be listed in the manual.
Coolant Type:
Heavy-duty coolant (e.g., ELC - Extended Life Coolant, specific type and color to be confirmed).
🔧 Transmission
Standard
Transmission Type:
Automatic, Heavy-duty planetary powershift transmission.
Transmission Model:
Typically from manufacturers like Allison or ZF, specific model designated by Komatsu for the 730E.
Gears:
Multiple forward and reverse gears, optimized for heavy load hauling and variable terrain.
Features
Electronic Control:
Advanced electronic control for optimal shift performance and component protection.
Retarder Functionality:
Integrated retarder for downhill speed control.
Maintenance Items
Transmission Fluid Type:
Proprietary or manufacturer-specified heavy-duty automatic transmission fluid (e.g., CAT TO-4, Allison TES 295 equivalent, specific fluid to be confirmed).
Transmission Fluid Capacity:
High capacity, typically over 30 liters (Specific capacity to be confirmed in manual).
Transmission Filter Part Number:
Part numbers for transmission filter elements will be provided in the manual.
📐 Dimensions
Exterior
Overall Length:
Approx. 14.5 meters (47.5 ft)
Overall Width:
Approx. 7.6 meters (25 ft)
Overall Height:
Approx. 5.0 meters (16.5 ft)
Cargo
Body Capacity Heaped:
Approx. 105 m³ (137 yd³)
Payload Capacity:
Approx. 110-130 metric tons (240,000 - 285,000 lbs)
Weights
Operating Weight:
Approx. 100-110 metric tons (220,000 - 242,000 lbs)
Gross Vehicle Weight:
Approx. 210-240 metric tons (460,000 - 530,000 lbs)
Wheel Specs
Tire Size:
Large size, typically 33.00R51 or similar heavy-duty mining tires.
Wheelbase:
Approx. 5.5 meters (18 ft) (Specific to be confirmed in manual)
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet or exceed applicable heavy-duty industrial safety standards (e.g., ROPS/FOPS where applicable for operator cabin).
Active Features
Braking System Type:
Hydraulically actuated, oil-cooled multiple disc brakes (wet brakes) on all wheels.
Parking Brake:
Spring-applied, hydraulically released parking brake.
Retarder:
Engine or transmission retarder for auxiliary braking.
Passive Features
Operator Cab:
Pressurized and climate-controlled cab with enhanced visibility and ergonomic controls.
Visibility Enhancements:
Extensive use of mirrors, optional cameras for blind spot monitoring.
Emergency Systems:
Emergency stop buttons, fire suppression system provisions.
💡 Technology Features
Infotainment
Cab Features:
Focus on operational efficiency and operator comfort, including advanced diagnostics displays and control interfaces.
Driver Assistance
Payload Monitoring:
Likely equipped with payload monitoring systems for optimization.
Diagnostic Systems:
Integrated onboard diagnostics for engine, transmission, and hydraulic systems.
Connectivity
Telematics Provision:
Provisions for telematics systems for fleet management and remote diagnostics (may be optional or integrated depending on specific configuration).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250-500 operating hours, or as per oil analysis results (specific intervals in manual).
Hydraulic Oil Change:
Varies based on operating conditions, often around 1000-2000 operating hours or based on fluid analysis.
Transmission Oil Change:
Typically every 1000-2000 operating hours, or as per fluid analysis.
Filter Replacement:
Regular replacement of engine oil filters, fuel filters, hydraulic filters, and transmission filters as per scheduled maintenance.
Fluid Specifications
Engine Oil Grade:
Heavy-duty diesel engine oil, API CI-4/CJ-4 or higher, SAE 15W-40 or SAE 10W-30 depending on ambient temperature (refer to manual for exact specification).
Hydraulic Oil Spec:
ISO VG 46 or VG 32 hydraulic oil, depending on ambient temperature and specific system requirements (refer to manual).
Brake Fluid Spec:
Heavy-duty brake fluid, likely DOT 3 or a specialized heavy-duty equivalent (refer to manual).
Known Issues
Common Wear Items:
Brake components, hydraulic hoses and seals, engine wear, powertrain components due to high operating stresses.
Electrical Gremlins:
Can occur in older units due to vibration and environmental factors, requiring thorough diagnostic checks.
Cooling System Maintenance:
Essential to maintain coolant levels and purity to prevent overheating and corrosion.
📚 Vehicle History
Brand Heritage
Komatsu Legacy:
Komatsu is a globally recognized leader in construction and mining equipment manufacturing, known for durable and innovative products.
Model Evolution
730E Development:
The 730E is a proven model in Komatsu's line of ultra-class haul trucks, designed for demanding mining operations.
Production
Manufacturing Location:
Komatsu mining equipment is typically manufactured at specialized facilities, often in North America or Japan, depending on the model and serial number origin.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Komatsu equipment is consistently recognized for reliability, performance, and innovation in the heavy industry sector.
Ratings
Durability Rating:
High durability and longevity in demanding operational environments.
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