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Komatsu 830E DUMP Truck Operation & Maintenance Manual (S/N: A30625 thru A30649)

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🏷️ Basic Information Identification Make: Komatsu Model: 830E DUMP TRUCK Serial Number Range: A30625 thru A30649 Application: Heavy-duty mining and construction operations 👋 Introduction Market Position Market Position: High-capacity, heavy-duty rigid dump truck designed for demanding mining and construction applications. Known for robustness and reliability. Competitive Analysis Competitive Analysis: Competes with other large mining haul trucks from manufacturers like Caterpillar, Liebherr, and BelAZ, focusing on payload capacity, operational efficiency, and durability. Key Features Key Features: Large payload capacity, powerful engine, advanced braking systems, robust construction for harsh environments, operator-focused cabin design, and integrated lubrication systems for extended service life. Purpose Statement Manual Purpose: To assist operators and maintenance personnel in achieving peak performance through effective, economical, and safe machine operation and maintenance. 📋 Manual Details Coverage Coverage Areas: Operation, handling, lubrication, maintenance, checking, and adjustment Pages Page Count: 146 Type Manual Type: Operation & Maintenance Manual Language Language: English Format File Format: PDF Usability Usability Features: Tons of pictures and diagrams, printable pages for workshop use, easy-to-follow instructions for any skill level. Delivery Delivery Method: Instant download upon payment confirmation. Compatibility Operating System Compatibility: Compatible with all versions of Windows (Vista32/64, XP, ME, 98, NT, 2000) and Mac operating systems. Additional Features Additional Features: Includes 'About This Manual' and 'Standard Charts and Tables' sections for enhanced user understanding and reference. 📖 Manual Coverage Systems Systems Covered: Engine startup, operation, safety, loading, hauling, passing, dumping, towing, parking, shutdown procedures, operator cab controls, steering, brakes, throttle, HVAC, console, seat, instrument panel, gauges, indicators, warning lights, lubrication, Lincoln automatic lubrication system, major components, optional equipment (payload meter, radio) Procedures Procedures Included: Engine start-up safety, after engine start operation, machine operation safety, loading procedures, hauling procedures, passing procedures, dumping procedures, towing procedures, safe parking, engine shutdown, delayed engine shutdown, lubrication and service, Lincoln automatic lubrication system operation and maintenance, checking, and adjustment Depth Technical Depth: Comprehensive coverage for operators and maintenance personnel, including step-by-step instructions and detailed diagrams for effective, economical, and safe operation and maintenance. Specific Procedures Specific Procedures Detailed: Detailed step-by-step instructions for engine start-up safety, operating procedures, loading, hauling, dumping, towing, parking, and shutdown, along with the operation and maintenance of the Lincoln Automatic Lubrication System. Diagnostics Diagnostic Procedures: While detailed diagnostic codes might not be in this OM manual, it provides the fundamental operational and maintenance knowledge required to identify issues, which is the first step in diagnostics. Operator Interface Operator Interface Details: Detailed description of the operator cab, steering wheel, pedals, heater/AC controls, center console, operator seat, and instrument panel, including specific gauges, indicators, and control functions. Safety Symbols Safety Symbols Description: Dedicated 'ALERTS PAGE' detailing the description of DANGER, WARNING, and CAUTION symbols used throughout the manual. 📊 Manual Specifications File Characteristics File Format Details: PDF requiring Adobe Reader, Zoom in/out functionality, Downloadable Print Quality Print Quality: Printable pages for workshop use Binding Type Binding Type: Digital (Downloadable PDF) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Model: Likely Cummins or Komatsu proprietary engine (specific model not provided in product info, but typically a large displacement V12 or similar heavy-duty diesel) Performance Engine Displacement Torque: Typically in the range of 30-40 liters, with high torque output to handle heavy loads and steep gradients. Specific figures not in product info. Fuel System Fuel System Type: High-pressure common rail or electronically controlled unit injectors (specifics not in product info). 🔧 Transmission Standard Transmission Type: Heavy-duty automatic/planetary transmission with multiple forward and reverse gears, designed for high torque and smooth shifting under load. Optional Optional Features: Payload Meter II is listed as optional equipment, which may integrate with transmission and engine management. Features Transmission Features: Features like retarder control and electronically controlled shifting for optimized performance and reduced component wear. 📐 Dimensions Exterior Overall Length: Approximately 9-10 meters (typical for this class of truck). Specifics not in product info. Overall Width: Approximately 4.5-5 meters (typical for this class of truck). Specifics not in product info. Overall Height: Approximately 4.5-5 meters (typical for this class of truck). Specifics not in product info. Weights Operating Weight: Typically over 150,000 kg (empty). Specifics not in product info. Payload Payload Capacity: Around 130-140 tons (approx. 118-127 metric tons). Specifics not in product info. 🛡️ Safety Features Ratings Safety Design: Designed with extensive safety features for operators and surrounding personnel in heavy-duty environments. Includes clear hazard and warning symbol definitions. Active Features Active Safety Features: Advanced braking systems (service brake, secondary brake, parking brake), retarder systems, comprehensive warning lights and indicators, engine start-up safety practices, machine operation safety precautions. Passive Features Passive Safety Features: Operator cab designed for protection, visibility aids (indicated by the detailed instrument panel and control descriptions), and emphasis on proper operating procedures. 💡 Technology Features Infotainment Infotainment Options: Cab Radio (AM/FM Stereo Cassette) is listed as an...
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Type: Dump Truck
Verkoper:
Sku: 307839
Collecties: ALL

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Komatsu 830E DUMP Truck Operation & Maintenance Manual (S/N: A30625 thru A30649)
🏷️ Basic Information
Identification
Make:
Komatsu
Model:
830E DUMP TRUCK
Serial Number Range:
A30625 thru A30649
Application:
Heavy-duty mining and construction operations
👋 Introduction
Market Position
Market Position:
High-capacity, heavy-duty rigid dump truck designed for demanding mining and construction applications. Known for robustness and reliability.
Competitive Analysis
Competitive Analysis:
Competes with other large mining haul trucks from manufacturers like Caterpillar, Liebherr, and BelAZ, focusing on payload capacity, operational efficiency, and durability.
Key Features
Key Features:
Large payload capacity, powerful engine, advanced braking systems, robust construction for harsh environments, operator-focused cabin design, and integrated lubrication systems for extended service life.
Purpose Statement
Manual Purpose:
To assist operators and maintenance personnel in achieving peak performance through effective, economical, and safe machine operation and maintenance.
📋 Manual Details
Coverage
Coverage Areas:
Operation, handling, lubrication, maintenance, checking, and adjustment
Pages
Page Count:
146
Type
Manual Type:
Operation & Maintenance Manual
Language
Language:
English
Format
File Format:
PDF
Usability
Usability Features:
Tons of pictures and diagrams, printable pages for workshop use, easy-to-follow instructions for any skill level.
Delivery
Delivery Method:
Instant download upon payment confirmation.
Compatibility
Operating System Compatibility:
Compatible with all versions of Windows (Vista32/64, XP, ME, 98, NT, 2000) and Mac operating systems.
Additional Features
Additional Features:
Includes 'About This Manual' and 'Standard Charts and Tables' sections for enhanced user understanding and reference.
📖 Manual Coverage
Systems
Systems Covered:
Engine startup, operation, safety, loading, hauling, passing, dumping, towing, parking, shutdown procedures, operator cab controls, steering, brakes, throttle, HVAC, console, seat, instrument panel, gauges, indicators, warning lights, lubrication, Lincoln automatic lubrication system, major components, optional equipment (payload meter, radio)
Procedures
Procedures Included:
Engine start-up safety, after engine start operation, machine operation safety, loading procedures, hauling procedures, passing procedures, dumping procedures, towing procedures, safe parking, engine shutdown, delayed engine shutdown, lubrication and service, Lincoln automatic lubrication system operation and maintenance, checking, and adjustment
Depth
Technical Depth:
Comprehensive coverage for operators and maintenance personnel, including step-by-step instructions and detailed diagrams for effective, economical, and safe operation and maintenance.
Specific Procedures
Specific Procedures Detailed:
Detailed step-by-step instructions for engine start-up safety, operating procedures, loading, hauling, dumping, towing, parking, and shutdown, along with the operation and maintenance of the Lincoln Automatic Lubrication System.
Diagnostics
Diagnostic Procedures:
While detailed diagnostic codes might not be in this OM manual, it provides the fundamental operational and maintenance knowledge required to identify issues, which is the first step in diagnostics.
Operator Interface
Operator Interface Details:
Detailed description of the operator cab, steering wheel, pedals, heater/AC controls, center console, operator seat, and instrument panel, including specific gauges, indicators, and control functions.
Safety Symbols
Safety Symbols Description:
Dedicated 'ALERTS PAGE' detailing the description of DANGER, WARNING, and CAUTION symbols used throughout the manual.
📊 Manual Specifications
File Characteristics
File Format Details:
PDF requiring Adobe Reader, Zoom in/out functionality, Downloadable
Print Quality
Print Quality:
Printable pages for workshop use
Binding Type
Binding Type:
Digital (Downloadable PDF)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Model:
Likely Cummins or Komatsu proprietary engine (specific model not provided in product info, but typically a large displacement V12 or similar heavy-duty diesel)
Performance
Engine Displacement Torque:
Typically in the range of 30-40 liters, with high torque output to handle heavy loads and steep gradients. Specific figures not in product info.
Fuel System
Fuel System Type:
High-pressure common rail or electronically controlled unit injectors (specifics not in product info).
🔧 Transmission
Standard
Transmission Type:
Heavy-duty automatic/planetary transmission with multiple forward and reverse gears, designed for high torque and smooth shifting under load.
Optional
Optional Features:
Payload Meter II is listed as optional equipment, which may integrate with transmission and engine management.
Features
Transmission Features:
Features like retarder control and electronically controlled shifting for optimized performance and reduced component wear.
📐 Dimensions
Exterior
Overall Length:
Approximately 9-10 meters (typical for this class of truck). Specifics not in product info.
Overall Width:
Approximately 4.5-5 meters (typical for this class of truck). Specifics not in product info.
Overall Height:
Approximately 4.5-5 meters (typical for this class of truck). Specifics not in product info.
Weights
Operating Weight:
Typically over 150,000 kg (empty). Specifics not in product info.
Payload
Payload Capacity:
Around 130-140 tons (approx. 118-127 metric tons). Specifics not in product info.
🛡️ Safety Features
Ratings
Safety Design:
Designed with extensive safety features for operators and surrounding personnel in heavy-duty environments. Includes clear hazard and warning symbol definitions.
Active Features
Active Safety Features:
Advanced braking systems (service brake, secondary brake, parking brake), retarder systems, comprehensive warning lights and indicators, engine start-up safety practices, machine operation safety precautions.
Passive Features
Passive Safety Features:
Operator cab designed for protection, visibility aids (indicated by the detailed instrument panel and control descriptions), and emphasis on proper operating procedures.
💡 Technology Features
Infotainment
Infotainment Options:
Cab Radio (AM/FM Stereo Cassette) is listed as an optional equipment feature.
Driver Assistance
Driver Assistance Features:
The Payload Meter II is mentioned as optional equipment, which can be considered a form of operational assistance, providing data on load weight.
Connectivity
Connectivity Options:
No specific connectivity features are mentioned in the product information.
🔧 Maintenance
Service Intervals
Service Intervals Coverage:
The manual covers lubrication and service, implying that detailed service intervals for various components (e.g., engine oil, filters, grease points) are provided, though specific schedules are not listed in the product description.
Fluid Specifications
Fluid Specifications Coverage:
The manual includes 'Specifications' which would typically cover recommended fluid types, viscosities, and capacities for engine oil, hydraulic fluid, coolant, and transmission fluid. Specific part numbers for filters and fluids are generally included in such manuals.
Known Issues
Known Issues Assistance:
While not explicitly stating common issues, the comprehensive troubleshooting and maintenance sections would address typical wear-and-tear problems and preventative measures for a truck of this size and application. This manual empowers users to perform their own repairs, thereby addressing potential issues proactively.
Lubrication System
Lubrication System Details:
Specific coverage of the Lincoln Automatic Lubrication System, including its operation and maintenance, crucial for extending the life of critical components.
Preventative Maintenance
Preventative Maintenance Focus:
Emphasis on preventative maintenance through lubrication, checks, and adjustments to ensure reliability and minimize downtime, aligning with industry best practices for heavy equipment.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Komatsu is a leading global manufacturer of construction and mining equipment, known for its durability, reliability, and technological innovation in heavy machinery.
Model Evolution
Model Evolution Context:
The 830E represents Komatsu's commitment to providing large-capacity haul trucks that meet the increasing demands of modern mining and infrastructure projects, evolving from earlier generations of haulers with improved payload, efficiency, and safety.
Production
Production Period:
The serial number range A30625-A30649 suggests a specific production period, likely within the 2000s or early 2010s, though the exact model year is not specified.
🏆 Awards & Recognition
Recognitions
Industry Recognitions:
Komatsu equipment is generally recognized for its durability and performance in the mining sector. Specific awards for the 830E model are not provided in the product information.
📄 Vehicle Specs
General
Machine Type:
Rigid Frame Dump Truck
Engine
Engine Manufacturer Typical:
Komatsu (or Cummins for earlier/specific configurations)
Transmission
Transmission Manufacturer Typical:
Allison Transmission or Komatsu proprietary
Braking System
Braking System Type:
Hydraulically actuated, multiple-disc wet brakes on all wheels, with retarder function.
Steering System
Steering System Type:
Hydrostatic power steering
Electrical System
Electrical System Voltage:
Typically 24V DC system with 12V for radio/accessories.
Hydraulics
Hydraulic System Type:
Closed-center hydraulic system for steering, brakes, and hoist. Separate systems for lubrication.
Payload
Payload Meter Description:
Payload Meter II system (optional) designed to monitor and display the weight of the material being carried.
Tire Size
Tire Size Typical:
Large size, e.g., 33.00 R 51 or similar for heavy mining applications. Specifics not in product info.
Body Construction
Body Construction Material:
Heavy-duty steel alloy for the dump body, designed to withstand impact loading and abrasion.
Operator Cab
Operator Cab Features:
Ergonomically designed for operator comfort and efficiency, with advanced climate control and intuitive control placement.
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