Komatsu 930 E-3 SN A30329-A30363 Workshop Service Repair Manual
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🏷️ Basic Information
Identification
Make:
Komatsu
Model:
930E-3
Codes
Serial Number Range:
A30329 to A30363
👋 Introduction
Market Position
Segment:
Large Mining Haul Truck
Application:
Heavy-duty mining operations, open-pit mining, large-scale earthmoving
Competitive Analysis
Competitors:
Caterpillar 797 Series, BelAZ 75710
Key Features
Payload Capacity:
Approximately 360-400 short tons (327-363 metric tons)
Engine Configuration:
Dual diesel engines
Drive System:
AC Electric Drive System
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Page Count
Total Pages:
964
Manual Type
Type:
Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain, Hydraulic System
Chassis:
Suspension (Front and Rear), Steering System, Braking System, Wheels, Tires
Electrical:
Electrical System, Battery, Starting System, Charging System, Lighting, Instrumentation, Control Systems
Body:
Cab Structure, Operator Compartment, Body Panels, Access Systems
Hydraulics:
Hydraulic Systems for Steering, Braking, Hoist, and Ancillary Functions
Procedures Included
Maintenance:
Scheduled Maintenance, Lubrication, Filter Replacement, Inspections
Repair:
Component Repair and Overhaul, Engine Overhaul, Transmission Rebuild, Hydraulic Component Repair
Diagnostics:
Troubleshooting Guides, Fault Diagnosis, Diagnostic Codes, Testing Procedures
Disassembly Reassembly:
Step-by-step instructions for component removal and installation
Technical Depth
Diagnostic Capability:
Advanced diagnostic procedures and specifications for identifying and resolving complex issues
Repair Scope:
Comprehensive coverage for routine maintenance to major component overhauls and rebuilds
Theoretical Background:
Includes explanations of system operation and principles of major components
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High Resolution, Searchable Text, Printable Pages
Binding Type
Binding:
N/A (Digital Product)
Paper Type
Paper Type:
N/A (Digital Product)
⚙️ Engine Specifications
Primary Engine
Engine Make Model 1:
Komatsu SSDA16V159E-2 (or equivalent)
Engine Configuration 1:
16-cylinder, V-type, Turbocharged, Intercooled Diesel
Displacement 1:
Approx. 159 Liters
Power Output 1:
Approx. 2530 hp (1887 kW) per engine
Torque Output 1:
High torque output for heavy hauling
Secondary Engine
Engine Make Model 2:
Komatsu SSDA16V159E-2 (or equivalent)
Engine Configuration 2:
16-cylinder, V-type, Turbocharged, Intercooled Diesel
Displacement 2:
Approx. 159 Liters
Power Output 2:
Approx. 2530 hp (1887 kW) per engine
Fuel System
Fuel Type:
Diesel Fuel
Injection System:
Common Rail Direct Injection (likely)
🔧 Transmission
Standard
Type:
AC Electric Drive System
Components:
Dual Engine-Generator Sets, AC Traction Motors, Control Systems
Features
Retarder:
Dynamic Retarding System integrated into the electric drive
Traction Control:
Advanced traction control provided by the AC electric drive
📐 Dimensions
Exterior
Length:
Approx. 28.3 ft (8.6 m)
Width:
Approx. 31.2 ft (9.5 m)
Height:
Approx. 16.2 ft (4.9 m)
Weights
Operating Weight:
Approx. 450,000 - 500,000 lbs (204,000 - 227,000 kg)
Gvwr:
Approx. 877,000 lbs (397,800 kg)
Payload Capacity:
Approx. 360-400 short tons (327-363 metric tons)
🛡️ Safety Features
Active Features
Braking System:
Hydraulically actuated, oil-immersed multiple-disc brakes on all wheels, dynamic electric retarding
Steering System:
Hydraulic power steering with advanced control systems
Passive Features
Cab Design:
ROPS (Roll-Over Protective Structure) compliant, designed for operator protection
💡 Technology Features
Infotainment
Operator Interface:
Advanced digital displays and control interfaces for engine, drive, and vehicle monitoring
Driver Assistance
Fleet Management:
Compatibility with mine management and fleet tracking systems (e.g., Komatsu's own systems or third-party integrations)
Diagnostics Monitoring:
Onboard diagnostic systems for real-time fault detection and reporting
🔧 Maintenance
Service Intervals
Engine Oil Change:
Refer to specific engine manufacturer recommendations (typically 250-500 hours)
Hydraulic Filter Replacement:
Refer to manual (typically 500-1000 hours)
Component Inspections:
Daily, weekly, monthly, and annual inspections as detailed in the manual
Fluid Specifications
Engine Oil Type:
Heavy-duty diesel engine oil (e.g., API CJ-4 or higher, specific viscosity grade based on ambient temperature, consult manual)
Hydraulic Fluid:
High-quality hydraulic fluid (e.g., ISO VG 46 or 68, consult manual for specific type and quality)
Brake Fluid:
N/A (oil-immersed brakes, hydraulic system uses brake fluid)
Known Issues
Common Wear Items:
Brake components, hydraulic seals, engine wear parts (pistons, liners), electrical system components
Electric Drive Maintenance:
Cooling systems for traction motors and inverters, carbon brush wear on generators (if applicable), inverter system diagnostics
📚 Vehicle History
Brand Heritage
Manufacturer:
Komatsu Ltd., a global leader in construction and mining equipment
Model Evolution
Predecessors:
Komatsu 930E (and earlier electric drive haul trucks)
Generation:
3rd Generation of the 930E platform
Production
Production Era:
Mid to late 2000s (based on serial number range typical for this generation)
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for the 930E-3 model may not be publicly listed, Komatsu haul trucks are recognized for their reliability and productivity in mining operations worldwide.
Dual Engine-Generator Sets, AC Traction Motors, Control Systems
Features
Retarder:
Dynamic Retarding System integrated into the electric drive
Traction Control:
Advanced traction control provided by the AC electric drive
📐 Dimensions
Exterior
Length:
Approx. 28.3 ft (8.6 m)
Width:
Approx. 31.2 ft (9.5 m)
Height:
Approx. 16.2 ft (4.9 m)
Weights
Operating Weight:
Approx. 450,000 - 500,000 lbs (204,000 - 227,000 kg)
Gvwr:
Approx. 877,000 lbs (397,800 kg)
Payload Capacity:
Approx. 360-400 short tons (327-363 metric tons)
🛡️ Safety Features
Active Features
Braking System:
Hydraulically actuated, oil-immersed multiple-disc brakes on all wheels, dynamic electric retarding
Steering System:
Hydraulic power steering with advanced control systems
Passive Features
Cab Design:
ROPS (Roll-Over Protective Structure) compliant, designed for operator protection
💡 Technology Features
Infotainment
Operator Interface:
Advanced digital displays and control interfaces for engine, drive, and vehicle monitoring
Driver Assistance
Fleet Management:
Compatibility with mine management and fleet tracking systems (e.g., Komatsu's own systems or third-party integrations)
Diagnostics Monitoring:
Onboard diagnostic systems for real-time fault detection and reporting
🔧 Maintenance
Service Intervals
Engine Oil Change:
Refer to specific engine manufacturer recommendations (typically 250-500 hours)
Hydraulic Filter Replacement:
Refer to manual (typically 500-1000 hours)
Component Inspections:
Daily, weekly, monthly, and annual inspections as detailed in the manual
Fluid Specifications
Engine Oil Type:
Heavy-duty diesel engine oil (e.g., API CJ-4 or higher, specific viscosity grade based on ambient temperature, consult manual)
Hydraulic Fluid:
High-quality hydraulic fluid (e.g., ISO VG 46 or 68, consult manual for specific type and quality)
Brake Fluid:
N/A (oil-immersed brakes, hydraulic system uses brake fluid)
Known Issues
Common Wear Items:
Brake components, hydraulic seals, engine wear parts (pistons, liners), electrical system components
Electric Drive Maintenance:
Cooling systems for traction motors and inverters, carbon brush wear on generators (if applicable), inverter system diagnostics
📚 Vehicle History
Brand Heritage
Manufacturer:
Komatsu Ltd., a global leader in construction and mining equipment
Model Evolution
Predecessors:
Komatsu 930E (and earlier electric drive haul trucks)
Generation:
3rd Generation of the 930E platform
Production
Production Era:
Mid to late 2000s (based on serial number range typical for this generation)
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for the 930E-3 model may not be publicly listed, Komatsu haul trucks are recognized for their reliability and productivity in mining operations worldwide.
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