🏷️ Basic Information Identification Make: Komatsu Model: 930E-2 Vehicle Type: Mining Dump Truck Product Name: Komatsu 930E-2 DUMP Truck Service Shop Repair Manual (SN: A30121-A30155) Generation Series Designation: 930E Model Variant: 930E-2 Codes Serial Number Range: A30121 - A30155 Additional Codes: w/ Q...... 👋 Introduction Market Position Category: Large Mining Equipment / Electric Drive Mining Trucks Target User: Maintenance Technicians, Service Engineers, Fleet Managers Competitive Analysis Competitors: Caterpillar (e.g., 797 series), Liebherr (e.g., T 284), BelAZ (e.g., 75710) Key Features Vehicle Purpose: High-capacity, off-highway hauling in mining and heavy construction applications. Manual Value Proposition: Provides essential, in-depth technical knowledge for efficient operation, maintenance, and repair, reducing downtime and operational costs. 📋 Manual Details Coverage Areas Primary Coverage: Maintenance, Assembly, Disassembly, Servicing Secondary Coverage: Troubleshooting, Diagnostics, Component Repair, Electrical Systems, Hydraulic Systems Page Count Estimated Page Count: Comprehensive (Specific page count not provided in product info, but expected to be extensive for a service shop manual) Manual Type Type: Service Shop Repair Manual Language Language: English Format Format: Digital (Likely PDF or similar, as is common for shop manuals sold for digital access) 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drive Axles, Differentials Hydraulics: Hoist System, Steering System, Braking System, Auxiliary Hydraulics Electrical: Engine Control Unit (ECU), Powertrain Control Module (PCM), Body Control Module (BCM), Lighting, Instrumentation, Diagnostic Ports, Battery System, Alternator, Starter Chassis: Frame, Suspension (Front and Rear), Steering Linkage, Wheels, Tires, Fifth Wheel (if applicable for tractor configurations) Body: Cab Assembly, Dump Body, Fenders, Stairs, Guards Braking: Service Brakes (Air or Hydraulic), Parking Brake, Retarder System Cooling System: Radiator, Fan, Water Pump, Hoses, Thermostat Fuel System: Fuel Tank, Fuel Lines, Fuel Pump, Fuel Filters, Injectors Lubrication System: Engine Oil System, Transmission Oil System, Hydraulic Oil System, Grease Points Procedures Included Routine Maintenance: Lubrication, Fluid Level Checks, Filter Replacements, Belt Inspections Disassembly Assembly: Major Component Removal and Installation (Engine, Transmission, Axles, Hoist Cylinders) Diagnostic Troubleshooting: Fault Code Interpretation, System Performance Checks, Component Testing Repair Rebuild: Engine Overhaul, Transmission Overhaul, Hydraulic Component Repair, Brake System Overhaul Calibration Adjustment: Engine Control Parameters, Hydraulic System Pressures, Brake Adjustments Technical Depth Depth: Comprehensive Factory-Level Repair and Maintenance Information Diagnostics: Detailed diagnostic procedures for all major systems, including electronic diagnostics. Specifications: Includes torque specifications, fluid capacities, clearances, pressures, and electrical schematics. 📊 Manual Specifications File Format Format: PDF (Assumed for digital delivery) Searchability: Likely includes searchable text for quick information retrieval. Print Quality Quality: High Resolution (Suitable for printing of diagrams and text) Binding Type Type: N/A (Digital format) Paper Type Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Manufacturer: Cummins Model: QSK60 Type: Turbocharged, Intercooled, Diesel Configuration: V16 Displacement: 60.0 Liters (3662 cu in) Performance Gross Horsepower: 2100 - 2300 HP (Varies by configuration) Peak Torque: Approximately 8,000 - 9,000 lb-ft (Specific value depends on rating) Fuel System Injection System: High-Pressure Common Rail (HPCR) Fuel Type: Diesel Fuel (refer to manual for specific grade requirements) 🔧 Transmission Standard Type: Electric Drive (AC Traction System) Components: AC Traction Motors (Inboard Planetary Gear Drives), AC Generators, Rectifiers, Inverters, Control Modules Optional Type: N/A (Standard for this model) Features Control: Electronically controlled for precise torque management and speed control. Regenerative Braking: Capable of regenerative braking for energy recovery and reduced brake wear. 📐 Dimensions Exterior Length: Approx. 28.8 ft (8.77 m) Width: Approx. 25.6 ft (7.8 m) Height Loaded: Approx. 14.4 ft (4.39 m) Cargo Payload Capacity: 100 US Tons (90.7 Metric Tons) Body Volume Heaped: Approx. 119.5 cu yd (91.4 cu m) Weights Operating Weight: Approx. 140,000 lbs (63,500 kg) - Varies with configuration Gross Vehicle Weight Rating: Approx. 340,000 lbs (154,221 kg) 🛡️ Safety Features Ratings Mining Safety Standards: Designed to meet stringent mining operational safety requirements. Active Features Braking System: Advanced braking systems including service, parking, and retarder functions for controlled deceleration. Traction Control: Electric drive system inherently provides excellent traction control. Passive Features Cab Design: ROPS (Roll-Over Protective Structure) compliant cab for operator protection. Visibility: Designed for good operator visibility, enhanced by large windows and potentially optional camera systems. 💡 Technology Features Infotainment Cabin Features: Operator comfort features, basic instrumentation, and potentially integrated diagnostic displays. Driver Assistance Diagnostic Tools: On-board diagnostics (OBD) with fault codes accessible via diagnostic ports and specialized equipment. Payload Monitoring: Often equipped with integrated payload weighing systems for optimized hauling. Connectivity Telematics: Potential for telematics systems to monitor machine health, location, and operational data, though not standard on all early 930E-2 variants. 🔧 Maintenance Service Intervals Engine Oil Change: Refer to manual; typically 250-500 operating hours, depending on application and oil analysis. Hydraulic Fluid Change: Refer to manual; typically 2000-4000 operating hours, or based on fluid analysis. Filter Replacements: Engine Oil, Fuel, Hydraulic, Air Filters: Scheduled replacement based on operating hours or condition monitoring. Fluid Specifications Engine Oil Type: API CK-4 SAE 15W-40 or SAE 10W-30 (refer...