🏷️ Basic Information Identification Make: Komatsu Model: 930E-2SE Vehicle Type: Dump Truck Serial Number Suffix: A30171, A30183 Codes Product Code: N/A 👋 Introduction Market Position Market Segment: Heavy-duty mining and construction equipment Competitive Analysis Key Competitors: Caterpillar, Liebherr, BelAZ (in the ultra-class mining truck segment) Key Features Manual Purpose: To help operators and maintenance personnel achieve peak performance through effective, economical, and safe machine operation and maintenance. Manual Benefit: Provides step-by-step instructions, tons of pictures and diagrams, enabling self-sufficiency in repairs and maintenance. 📋 Manual Details Coverage Areas General Coverage: Operation, Handling, Lubrication, Maintenance, Checking, Adjustment Specific Coverage: Engine Start-up, Machine Operation, Haul Road Operation, Loading, Dumping, Towing, Parking, Shutdown Procedures, Operator Cab and Controls, Instrument Panel, Indicator Lights, Lubrication System, Major Component Descriptions, Optional Equipment Page Count Total Pages: 156 Manual Type Type: Operation & Maintenance Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine start-up, engine shutdown, engine oil system, potential sudden loss of power Operator Interface: Operator cab, controls, instrument panel, indicator lights, overhead status/warning panel Lubrication: Lincoln Automatic Lubrication System (Rotary Pump) Safety Systems: General Safety, Operation Safety, Maintenance Precautions, Warning/Caution/Instruction Plates/Decals Procedures Included Operation: Operating instructions, engine start-up, after engine start, machine operation, haul road operation, starting on a grade with load, passing, loading, dumping, towing, safe parking, engine shutdown (normal/delayed) Maintenance: Lubrication and service procedures Troubleshooting: Procedures for sudden loss of engine power Technical Depth Depth: Comprehensive operation and maintenance, including detailed explanations of controls, indicators, and lubrication systems. Focuses on effective, economical, and safe machine operation and maintenance. 📊 Manual Specifications File Format Compatibility: All Versions of Windows (Vista 32/64, XP, ME, 98, NT, 2000) & Mac Reader Requirement: Adobe PDF Reader Print Quality Printability: All pages are printable Binding Type Binding: Digital Download (PDF) Paper Type Paper Type: N/A (Digital) Features Searchability: Implied by PDF format, though not explicitly stated as searchable text. Zoom Functionality: YES Download Availability: YES (Instant Download) ⚙️ Engine Specifications Primary Engine Engine Model: Likely a large displacement V-type diesel engine, typical for this class of truck (e.g., Cummins KTA38 or similar). Performance Horsepower Range: Typically in the range of 1000-1500+ HP for this class of truck. Torque Specifications: High torque output essential for hauling heavy loads in mining environments. Fuel System Fuel Type: Diesel Cooling System Cooling System Type: Advanced heavy-duty cooling system to manage heat generated under extreme operating conditions. Lubrication System Oil Type: Specific heavy-duty diesel engine oil (refer to manual for exact API/ACEA specifications and viscosity). 🔧 Transmission Standard Transmission Type: Likely an automatic or semi-automatic heavy-duty transmission designed for large haul trucks, often with multiple torque converters or geared transmissions. Features Transmission Control: Sophisticated electronic control systems for optimal gear selection and performance. 📐 Dimensions Exterior Length: Exceeds 10 meters (approx. 30-40 ft depending on configuration). Width: Exceeds 5 meters (approx. 15-20 ft). Height: Exceeds 4 meters (approx. 12-15 ft). Cargo Payload Capacity: Nominal payload capacity typically around 100-120 US tons (approx. 90-110 metric tons). Weights Operating Weight: Gross Vehicle Weight (GVW) likely exceeds 200 tons (approx. 180 metric tons). 🛡️ Safety Features Ratings Safety Standards: Designed to meet rigorous mining and heavy equipment safety standards. Active Features Active Safety: Includes operational safety precautions, warnings for specific procedures (e.g., passing, loading, dumping), and indications on the instrument panel for machine status. Passive Features Passive Safety: Operator cab design, warning plates/decals, and procedures for safe parking and shutdown contribute to passive safety. Procedures Safety Documentation: Dedicated sections on general safety, precautions during operation, and precautions for maintenance. 💡 Technology Features Infotainment Optional Infotainment: Radio, AM/FM Stereo Cassette (indicates older technology standard for comfort/convenience). Driver Assistance Onboard Weighting System: Payload Meter 3 (On Board Weighting System - OBWS) is listed, providing critical data for load optimization and operational efficiency. Monitoring Instrumentation: Detailed coverage of the instrument panel, gauges, indicator lights, and overhead status/warning panels for real-time monitoring of machine performance and status. 🔧 Maintenance Service Intervals Lubrication Schedule: Detailed lubrication points and schedules are provided, particularly concerning the Lincoln Automatic Lubrication System. Fluid Specifications Engine Oil Specification: Specific viscosity grade and API/ACEA classifications for the engine oil are detailed within the manual (critical for performance and longevity). Hydraulic Fluid Specification: Specifications for hydraulic fluids (type, viscosity) will be included for the hydraulic systems controlling steering, braking, and dumping. Coolant Specification: Proper coolant type and mixture ratios for the heavy-duty cooling system will be specified. Known Issues Common Wear Items: While not explicitly listed as 'known issues' in the product description, such manuals typically address wear on brakes, tires, suspension components, and powertrain elements due to the demanding operating environment. Procedures Filter Replacement: Procedures for replacing engine oil filters, fuel filters, air filters, and hydraulic filters are standard inclusions. Component Checks: The manual will detail visual inspections and functional checks...
Lincoln Automatic Lubrication System (Rotary Pump)
Safety Systems:
General Safety, Operation Safety, Maintenance Precautions, Warning/Caution/Instruction Plates/Decals
Procedures Included
Operation:
Operating instructions, engine start-up, after engine start, machine operation, haul road operation, starting on a grade with load, passing, loading, dumping, towing, safe parking, engine shutdown (normal/delayed)
Maintenance:
Lubrication and service procedures
Troubleshooting:
Procedures for sudden loss of engine power
Technical Depth
Depth:
Comprehensive operation and maintenance, including detailed explanations of controls, indicators, and lubrication systems. Focuses on effective, economical, and safe machine operation and maintenance.
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows (Vista 32/64, XP, ME, 98, NT, 2000) & Mac
Reader Requirement:
Adobe PDF Reader
Print Quality
Printability:
All pages are printable
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital)
Features
Searchability:
Implied by PDF format, though not explicitly stated as searchable text.
Zoom Functionality:
YES
Download Availability:
YES (Instant Download)
⚙️ Engine Specifications
Primary Engine
Engine Model:
Likely a large displacement V-type diesel engine, typical for this class of truck (e.g., Cummins KTA38 or similar).
Performance
Horsepower Range:
Typically in the range of 1000-1500+ HP for this class of truck.
Torque Specifications:
High torque output essential for hauling heavy loads in mining environments.
Fuel System
Fuel Type:
Diesel
Cooling System
Cooling System Type:
Advanced heavy-duty cooling system to manage heat generated under extreme operating conditions.
Lubrication System
Oil Type:
Specific heavy-duty diesel engine oil (refer to manual for exact API/ACEA specifications and viscosity).
🔧 Transmission
Standard
Transmission Type:
Likely an automatic or semi-automatic heavy-duty transmission designed for large haul trucks, often with multiple torque converters or geared transmissions.
Features
Transmission Control:
Sophisticated electronic control systems for optimal gear selection and performance.
📐 Dimensions
Exterior
Length:
Exceeds 10 meters (approx. 30-40 ft depending on configuration).
Width:
Exceeds 5 meters (approx. 15-20 ft).
Height:
Exceeds 4 meters (approx. 12-15 ft).
Cargo
Payload Capacity:
Nominal payload capacity typically around 100-120 US tons (approx. 90-110 metric tons).
Designed to meet rigorous mining and heavy equipment safety standards.
Active Features
Active Safety:
Includes operational safety precautions, warnings for specific procedures (e.g., passing, loading, dumping), and indications on the instrument panel for machine status.
Passive Features
Passive Safety:
Operator cab design, warning plates/decals, and procedures for safe parking and shutdown contribute to passive safety.
Procedures
Safety Documentation:
Dedicated sections on general safety, precautions during operation, and precautions for maintenance.
💡 Technology Features
Infotainment
Optional Infotainment:
Radio, AM/FM Stereo Cassette (indicates older technology standard for comfort/convenience).
Driver Assistance
Onboard Weighting System:
Payload Meter 3 (On Board Weighting System - OBWS) is listed, providing critical data for load optimization and operational efficiency.
Monitoring
Instrumentation:
Detailed coverage of the instrument panel, gauges, indicator lights, and overhead status/warning panels for real-time monitoring of machine performance and status.
🔧 Maintenance
Service Intervals
Lubrication Schedule:
Detailed lubrication points and schedules are provided, particularly concerning the Lincoln Automatic Lubrication System.
Fluid Specifications
Engine Oil Specification:
Specific viscosity grade and API/ACEA classifications for the engine oil are detailed within the manual (critical for performance and longevity).
Hydraulic Fluid Specification:
Specifications for hydraulic fluids (type, viscosity) will be included for the hydraulic systems controlling steering, braking, and dumping.
Coolant Specification:
Proper coolant type and mixture ratios for the heavy-duty cooling system will be specified.
Known Issues
Common Wear Items:
While not explicitly listed as 'known issues' in the product description, such manuals typically address wear on brakes, tires, suspension components, and powertrain elements due to the demanding operating environment.
Procedures
Filter Replacement:
Procedures for replacing engine oil filters, fuel filters, air filters, and hydraulic filters are standard inclusions.
Component Checks:
The manual will detail visual inspections and functional checks for various components, including the powertrain, hydraulics, electrical systems, and braking system.
📚 Vehicle History
Brand Heritage
Komatsu Heritage:
Komatsu is a globally recognized manufacturer of construction, mining, and heavy equipment with a long history of innovation and robust product lines.
Model Evolution
930E Series Evolution:
The 930E series represents a significant offering in the ultra-class haul truck segment, evolving through various iterations (e.g., 930E, 930E-4, 930E-4SE) with technological advancements and performance enhancements.
Production
Production Era:
The 930E-2SE model likely falls within production years roughly from the late 2000s to early 2010s, with ongoing updates to the 930E series.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Komatsu trucks are generally well-regarded in the industry for their durability, reliability, and productivity in demanding applications.
Certifications
Manufacturing Standards:
Manufactured to ISO 9001 and other relevant quality and safety certifications for heavy machinery.
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