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Komatsu 930E-4 Service Repair Manual A30693-A30749

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🏷️ Basic Information Identification Make: Komatsu Model: 930E-4 Vehicle Type: Mining Dump Truck Codes Manual Product Name: Komatsu 930E-4 Service Repair Manual A30693-A30749 Manual Identifier: A30693-A30749 👋 Introduction Market Position Segment: Heavy-duty mining and construction equipment Application: High-capacity material transport in large-scale mining operations Competitive Analysis Competitors: Caterpillar 793D/F, Liebherr T 284, BelAZ 75710 (in terms of class and capacity) Key Features Payload Capacity: One of the largest payload capacities in its class (typically around 200-240 short tons or 180-220 metric tonnes) Propulsion System: Advanced AC electric drive system for enhanced traction, speed control, and fuel efficiency. Engine Power: High-power diesel engine designed for demanding mining environments. Operator Environment: Ergonomic and safe operator cab with excellent visibility and control integration. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Overhaul Page Count Estimated Page Count: Hundreds of pages (Specific count not provided, but indicative of comprehensive coverage) Manual Type Type: Factory Service Repair Manual Language Language: English (Assumed based on industry standard for Komatsu and product description) Format Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Engine System: Komatsu SAA12V140E-3 Diesel Engine, fuel system, lubrication, cooling, intake and exhaust systems, engine diagnostics and repair. Powertrain System: Electric drive system (AC traction motors, generators, inverters), engine-to-generator coupling, driveline, differentials, final drives. Hydraulics System: Steering system, hoist system (pump, cylinders, valves), brake actuation hydraulics, hydraulic circuit diagrams, troubleshooting. Braking System: Service brakes (wet disc), parking brake system, retarder system, brake system components, maintenance, and adjustment. Electrical System: Starting and charging system, battery system, lighting, instrumentation, control systems, wiring diagrams, electrical component testing. Chassis And Suspension: Frame, front suspension (hydropneumatic), rear suspension, wheels, tires, kingpins, lubrication points. Body And Cab: Operator cab design, access systems, payload meter system, tilting cab mechanism, body structure, dump body operation. Procedures Included Routine Maintenance: Oil change intervals, filter replacement, lubrication schedules, fluid level checks, general inspection procedures. Troubleshooting Diagnostics: System-specific diagnostic charts, symptom-based troubleshooting, fault code interpretation (if applicable to the era/model), electrical system diagnostics. Component Repair Overhaul: Detailed step-by-step instructions for disassembling, inspecting, repairing, and reassembling major components and systems. Calibration And Adjustment: Procedures for calibrating sensors, adjusting brakes, setting engine parameters, and other critical adjustments. Wiring And Schematics: Comprehensive electrical wiring diagrams, hydraulic schematics, and logic diagrams for system understanding and repair. Technical Depth Depth: Comprehensive (Covering all aspects from routine maintenance to complete engine and powertrain rebuilds) Diagnostic Level: Advanced diagnostic procedures, including component testing and electrical system troubleshooting. Rebuild Level: Detailed rebuild procedures for major powertrain components, hydraulic systems, and engine assemblies. 📊 Manual Specifications File Format Format: Digital Download (Likely PDF) Searchability: Searchable text (typical for professionally produced PDFs) Print Quality Printability: Printable in its entirety or selected pages Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Authenticity Source: Official Full Factory Service Repair Manual ⚙️ Engine Specifications Primary Engine Engine Model: Komatsu SAA12V140E-3 Engine Type: Turbocharged, Intercooled, V12 Diesel Engine Displacement: 23.15 Liters (1412.5 cubic inches) Performance Net Horsepower: Approximately 1300 - 1600 HP (exact figure varies by specific configuration and rating) Peak Torque: High torque output for heavy-duty hauling, specific figures not provided but indicative of class-leading performance. Fuel System Injection Type: Common Rail Electronic Fuel Injection (EFI) system Fuel Type: Diesel Fuel Cooling System Type: Water-cooled with forced circulation Lubrication System Type: Forced lubrication system (wet sump) 🔧 Transmission Standard Type: Electric Drive System Components: Komatsu GTA2800 generator, GE EV710 AC traction motors (typically 2), SCR (Static Continuous Rectifier) or inverter system. Optional Features: No traditional mechanical transmission; power is transmitted electrically to the wheels. Features Control: Electronically controlled for precise speed and torque management, integrated with vehicle braking and retarder systems. Advantages: Improved traction, higher average haul speeds, reduced tire wear, greater fuel efficiency compared to mechanical drivetrains in heavy-duty applications. 📐 Dimensions Exterior Overall Length: Approx. 13.5 - 14.5 meters (44 - 48 feet) Overall Width: Approx. 7.5 - 8.0 meters (24.5 - 26 feet) Overall Height: Approx. 5.0 - 5.5 meters (16.5 - 18 feet) (Top of cab) Wheelbase: Approx. 5.0 - 5.5 meters (16.5 - 18 feet) Cargo Body Capacity Heaped: Approx. 100 - 120 cubic meters (130 - 157 cubic yards) Payload Capacity: Approx. 180 - 220 metric tonnes (200 - 240 short tons) Weights Operating Weight: Approx. 160 - 180 metric tonnes (350,000 - 400,000 lbs) Gross Vehicle Weight: Approx. 340 - 400 metric tonnes (750,000 - 880,000 lbs) 🛡️ Safety Features Ratings Industry Standards: Designed to meet stringent mining safety standards and regulations. Active Features Braking System: Multi-stage braking system including service brakes, parking brakes, and dynamic retarding capabilities. Traction Control: Integrated electronic traction control within the AC electric drive system. Payload Monitoring: Payload meter system to prevent overloading and ensure safe operation. Passive Features Operator Cab: ROPS...
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Type: Mining Truck
Verkoper:
Sku: 508167
Collecties: ALL

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Komatsu 930E-4 Service Repair Manual A30693-A30749
🏷️ Basic Information
Identification
Make:
Komatsu
Model:
930E-4
Vehicle Type:
Mining Dump Truck
Codes
Manual Product Name:
Komatsu 930E-4 Service Repair Manual A30693-A30749
Manual Identifier:
A30693-A30749
👋 Introduction
Market Position
Segment:
Heavy-duty mining and construction equipment
Application:
High-capacity material transport in large-scale mining operations
Competitive Analysis
Competitors:
Caterpillar 793D/F, Liebherr T 284, BelAZ 75710 (in terms of class and capacity)
Key Features
Payload Capacity:
One of the largest payload capacities in its class (typically around 200-240 short tons or 180-220 metric tonnes)
Propulsion System:
Advanced AC electric drive system for enhanced traction, speed control, and fuel efficiency.
Engine Power:
High-power diesel engine designed for demanding mining environments.
Operator Environment:
Ergonomic and safe operator cab with excellent visibility and control integration.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Overhaul
Page Count
Estimated Page Count:
Hundreds of pages (Specific count not provided, but indicative of comprehensive coverage)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English (Assumed based on industry standard for Komatsu and product description)
Format
Format:
Downloadable Digital Format (likely PDF)
📖 Manual Coverage
Systems Covered
Engine System:
Komatsu SAA12V140E-3 Diesel Engine, fuel system, lubrication, cooling, intake and exhaust systems, engine diagnostics and repair.
Powertrain System:
Electric drive system (AC traction motors, generators, inverters), engine-to-generator coupling, driveline, differentials, final drives.
Hydraulics System:
Steering system, hoist system (pump, cylinders, valves), brake actuation hydraulics, hydraulic circuit diagrams, troubleshooting.
Braking System:
Service brakes (wet disc), parking brake system, retarder system, brake system components, maintenance, and adjustment.
Electrical System:
Starting and charging system, battery system, lighting, instrumentation, control systems, wiring diagrams, electrical component testing.
Chassis And Suspension:
Frame, front suspension (hydropneumatic), rear suspension, wheels, tires, kingpins, lubrication points.
Body And Cab:
Operator cab design, access systems, payload meter system, tilting cab mechanism, body structure, dump body operation.
Procedures Included
Routine Maintenance:
Oil change intervals, filter replacement, lubrication schedules, fluid level checks, general inspection procedures.
Troubleshooting Diagnostics:
System-specific diagnostic charts, symptom-based troubleshooting, fault code interpretation (if applicable to the era/model), electrical system diagnostics.
Component Repair Overhaul:
Detailed step-by-step instructions for disassembling, inspecting, repairing, and reassembling major components and systems.
Calibration And Adjustment:
Procedures for calibrating sensors, adjusting brakes, setting engine parameters, and other critical adjustments.
Wiring And Schematics:
Comprehensive electrical wiring diagrams, hydraulic schematics, and logic diagrams for system understanding and repair.
Technical Depth
Depth:
Comprehensive (Covering all aspects from routine maintenance to complete engine and powertrain rebuilds)
Diagnostic Level:
Advanced diagnostic procedures, including component testing and electrical system troubleshooting.
Rebuild Level:
Detailed rebuild procedures for major powertrain components, hydraulic systems, and engine assemblies.
📊 Manual Specifications
File Format
Format:
Digital Download (Likely PDF)
Searchability:
Searchable text (typical for professionally produced PDFs)
Print Quality
Printability:
Printable in its entirety or selected pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Authenticity
Source:
Official Full Factory Service Repair Manual
⚙️ Engine Specifications
Primary Engine
Engine Model:
Komatsu SAA12V140E-3
Engine Type:
Turbocharged, Intercooled, V12 Diesel Engine
Displacement:
23.15 Liters (1412.5 cubic inches)
Performance
Net Horsepower:
Approximately 1300 - 1600 HP (exact figure varies by specific configuration and rating)
Peak Torque:
High torque output for heavy-duty hauling, specific figures not provided but indicative of class-leading performance.
Fuel System
Injection Type:
Common Rail Electronic Fuel Injection (EFI) system
Fuel Type:
Diesel Fuel
Cooling System
Type:
Water-cooled with forced circulation
Lubrication System
Type:
Forced lubrication system (wet sump)
🔧 Transmission
Standard
Type:
Electric Drive System
Components:
Komatsu GTA2800 generator, GE EV710 AC traction motors (typically 2), SCR (Static Continuous Rectifier) or inverter system.
Optional
Features:
No traditional mechanical transmission; power is transmitted electrically to the wheels.
Features
Control:
Electronically controlled for precise speed and torque management, integrated with vehicle braking and retarder systems.
Advantages:
Improved traction, higher average haul speeds, reduced tire wear, greater fuel efficiency compared to mechanical drivetrains in heavy-duty applications.
📐 Dimensions
Exterior
Overall Length:
Approx. 13.5 - 14.5 meters (44 - 48 feet)
Overall Width:
Approx. 7.5 - 8.0 meters (24.5 - 26 feet)
Overall Height:
Approx. 5.0 - 5.5 meters (16.5 - 18 feet) (Top of cab)
Wheelbase:
Approx. 5.0 - 5.5 meters (16.5 - 18 feet)
Cargo
Body Capacity Heaped:
Approx. 100 - 120 cubic meters (130 - 157 cubic yards)
Payload Capacity:
Approx. 180 - 220 metric tonnes (200 - 240 short tons)
Weights
Operating Weight:
Approx. 160 - 180 metric tonnes (350,000 - 400,000 lbs)
Gross Vehicle Weight:
Approx. 340 - 400 metric tonnes (750,000 - 880,000 lbs)
🛡️ Safety Features
Ratings
Industry Standards:
Designed to meet stringent mining safety standards and regulations.
Active Features
Braking System:
Multi-stage braking system including service brakes, parking brakes, and dynamic retarding capabilities.
Traction Control:
Integrated electronic traction control within the AC electric drive system.
Payload Monitoring:
Payload meter system to prevent overloading and ensure safe operation.
Passive Features
Operator Cab:
ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) compliant cab for enhanced operator protection.
Visibility:
Large windows, strategically placed mirrors, and often auxiliary lighting for superior all-around visibility.
Fire Suppression:
Provisions for fire suppression systems (may be optional or factory-fitted depending on configuration).
💡 Technology Features
Infotainment
Features:
Primarily focused on operational diagnostics and control, rather than traditional infotainment. Includes advanced monitoring systems and displays for the operator.
Driver Assistance
Features:
Integral features include electronic traction control, sophisticated braking and retarding systems, and payload monitoring. Some models may have features like on-board diagnostics (OBD) for engine and electric drive parameters.
Connectivity
Telematics Capability:
Modern iterations often support telematics systems for remote monitoring of performance, location, and diagnostic data, though the 930E-4 might have earlier generations of such technology.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically based on operating hours, e.g., every 250-500 hours, and subject to oil analysis results. Consult manual for exact intervals.
Hydraulic Oil Change:
Based on operating hours and fluid analysis, often around 1000-2000 hours. Consult manual for specific intervals and procedures.
Filter Replacement:
Scheduled replacement of engine oil filters, fuel filters, hydraulic filters, and air filters at intervals specified in the manual, often tied to engine operating hours.
Lubrication:
Regular lubrication of pivot points, suspension components, steering linkages, and driveline components as per a detailed schedule outlined in the manual.
Fluid Specifications
Engine Oil:
API CK-4 or equivalent, SAE 15W-40 heavy-duty diesel engine oil (Consult manual for exact viscosity and specifications).
Hydraulic Oil:
ISO VG 32 or VG 46 anti-wear hydraulic fluid (Consult manual for specific grade, base stock, and additive package requirements).
Coolant:
Heavy-duty ethylene glycol coolant with extended life additives (e.g., OAT - Organic Acid Technology). Specific concentration and freeze protection levels are crucial. Consult manual for exact specifications.
Brake Fluid:
DOT 3 or DOT 4 brake fluid (if applicable to any auxiliary hydraulic systems, though primary brakes are typically oil-immersed).
Known Issues
Wear And Tear:
Common to heavy equipment, components like brake discs, suspension seals, and electric drive system brushes (if applicable to the specific era's technology) require diligent monitoring and replacement.
Electrical System Reliability:
In high-vibration, dusty mining environments, electrical connections and sensors can be susceptible to fouling or damage, requiring regular inspection and cleaning. The complexity of the electric drive system also necessitates specialized diagnostic skills.
Cooling System Performance:
Maintaining optimal cooling system performance is critical, especially under extreme load. Blockages in radiators or intercoolers can lead to overheating.
📚 Vehicle History
Brand Heritage
Brand Focus:
Komatsu is a globally recognized manufacturer of construction and mining equipment, known for its robust and reliable heavy machinery.
Model Evolution
Lineage:
The 930E series represents a long-standing lineage of Komatsu's ultra-class haul trucks, with continuous evolution incorporating advancements in engine technology, electric drive systems, and operator ergonomics.
Technological Advancements:
The transition to AC electric drive systems marked a significant technological leap, enhancing efficiency and performance in this class of vehicle.
Production
Manufacturing Base:
Komatsu mining trucks are typically manufactured in specialized facilities, with key production often centered in North America and Japan.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for the 930E-4 model itself may not be widely publicized, Komatsu trucks of this class are consistently recognized for their reliability, efficiency, and contribution to productivity in the mining sector.
Ratings
Performance Benchmarks:
The 930E-4 is benchmarked against competitors based on total cost of ownership, fuel efficiency per ton-mile, cycle times, and operational uptime.
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