🏷️ Basic Information Identification Make: Komatsu Model: 930E-4 Vehicle Type: Mining Truck / Dump Truck Codes Manual Product Code: A30796 & UP 👋 Introduction Market Position Komatsu Mining Division Role: Essential documentation for the reliable operation and maintenance of large-capacity mining haul trucks. Competitive Analysis Manual Value Proposition: Provides factory-authorized procedures, ensuring accuracy and efficiency compared to third-party or generic repair guides. Key Features Manual Usability: Allows for printing specific sections or the entire manual, offering flexibility for on-site or shop use. Information Accuracy: Directly from Komatsu, guaranteeing the most up-to-date and correct technical information. 📋 Manual Details Coverage Areas Manual Coverage Scope: Complete factory service and repair Page Count Estimated Page Count: Hundreds of pages Manual Type Manual Classification: Workshop Service Repair Manual Language Primary Language: English Format Delivery Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Powertrain Coverage: Engine, transmission, drivetrain, braking system (dynamic and parking), steering system. Electrical Coverage: Vehicle electrical system, battery, charging system, starter, lighting, instrumentation, controls, and diagnostic systems. Hydraulic Coverage: Hydraulic systems for hoist, steering, braking, and other operational functions. Chassis And Body Coverage: Frame, suspension, cab, body panels, dump body, and associated structures. Procedures Included Maintenance Procedures: Scheduled maintenance, lubrication, fluid checks and changes, filter replacement, general inspections. Repair Procedures: Component removal, disassembly, inspection, repair, reassembly, and installation. Troubleshooting Guidelines: Diagnostic procedures, fault code interpretation, symptom-based troubleshooting charts. Overhaul Procedures: Detailed instructions for major component overhauls (engine, transmission, hydraulics). Technical Depth Diagnostic Capability: Advanced diagnostics, including electrical system analysis and component testing. Rebuild Depth: Comprehensive rebuild procedures for all major mechanical and hydraulic systems. Specification Detail: Precise torque values, clearances, tolerances, and assembly instructions. 📊 Manual Specifications File Format Digital File Type: Likely PDF; optimized for printing and digital viewing. Print Quality Document Fidelity: High-resolution scans/digital files for clear diagrams and text. Binding Type Physical Manual Binding: N/A (Digital Download) - Assumed printable for traditional binding. Paper Type Suggested Print Paper: N/A (Digital Download) - Optimized for standard printing paper. ⚙️ Engine Specifications Primary Engine Engine Model: Cummins QSK60 Engine Type: V16 Diesel Engine Performance Engine Displacement: 59.9 Liters (3656 cubic inches) Gross Horsepower Rating: 1865 HP (1391 kW) @ 1800 RPM (typical rating, may vary by configuration) Peak Torque Rating: Over 7000 lb-ft (9490 Nm) (typical rating, may vary by configuration) Fuel System Fuel Delivery System: High-pressure common rail, electronically controlled injection Emission Control Emission Standards Compliance: Designed to meet Tier 2 and Stage II regulations (depending on region of sale). Cooling System Cooling System Type: Heavy-duty, high-capacity radiator and fan system. 🔧 Transmission Standard Transmission Type: AC Electric Drive System (Hitachi Electric Variable Machine Control - EVMC) Optional Optional Transmission Type: N/A (Standard on 930E-4) Features Drive System Components: Engine-driven alternator, AC traction motors (in each rear wheel hub), power converters, and control electronics. Traction Control: Advanced electronic control for optimal traction and power management. 📐 Dimensions Exterior Overall Length: Approx. 15.2 m (50 ft 3 in) Overall Width: Approx. 9.7 m (31 ft 10 in) Overall Height Laden: Approx. 7.5 m (24 ft 7 in) to top of cab; dump body height varies when raised. Cargo Rated Payload Capacity: Approx. 310 US tons (281 metric tons) Body Volume Struck: Approx. 174 cubic meters (228 cubic yards) Weights Operating Weight Approx: Approx. 535,000 lbs (242,700 kg) Gvw Max Rated: Approx. 1,190,000 lbs (540,000 kg) Wheelbase Wheelbase Dimension: Approx. 7.5 m (24 ft 7 in) Ground Clearance Ground Clearance: Approx. 0.7 m (2 ft 4 in) at center articulation. 🛡️ Safety Features Ratings Safety Certification: Designed to meet rigorous mining industry safety standards (specific certifications may vary by region/client). Active Features Braking System Type: Wet disc brakes, hydromechanically actuated; dynamic braking via electric drive system retardation. Parking Brake System: Spring-applied, hydraulically released multiple disc brakes acting on drive shafts. Anti Lock Braking System: Standard ABS integrated into the electric drive system. Passive Features Cab Design Safety: ROPS (Roll-Over Protective Structure) compliant cab, advanced visibility features, emergency egress. Fire Suppression System: Provisions for and often includes an integrated fire suppression system (e.g., Ansul). Visibility Enhancements Lighting System: Powerful halogen or LED lighting for high-visibility operation in all conditions. 💡 Technology Features Infotainment Cab Electronics Suite: Integrated systems for machine monitoring, diagnostics, payload management, and operator interface. Driver Assistance Electric Drive Control: Sophisticated control algorithms manage power distribution, speed, and retarding for optimal performance and safety. Connectivity Telematics Integration: Designed for integration with Komatsu's KOMTRAX™ or similar fleet management and telematics systems for remote monitoring and data logging. Automation Readiness Autonomous Operation Capability: This platform often serves as a base for advanced semi-autonomous or fully autonomous mining operations, with factory-prepared systems. 🔧 Maintenance Service Intervals Engine Oil Change Interval: Typically 500-1000 hours, dependent on operating conditions and oil analysis (refer to manual for specifics). Hydraulic Fluid Change Interval: Typically 2000-4000...
Complexities of the AC electric drive system require specialized diagnostic tools and expertise for accurate fault isolation.
Preventive Maintenance
Importance Of Sampling:
Regular oil and hydraulic fluid analysis is critical for early detection of component wear and contamination, preventing major failures.
📚 Vehicle History
Brand Heritage
Komatsu Mining History:
Komatsu is a global leader in construction and mining equipment, known for robust and innovative solutions.
Model Evolution
930E Series Development:
The 930E series represents a long-standing lineage of Komatsu's ultra-class haul trucks, evolving in payload capacity, efficiency, and technology.
Production
Production Era 930E-4:
Produced from approximately the mid-2000s onwards, representing a significant technological advancement over earlier models.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 930E-4 model may not be publicly cataloged, Komatsu haul trucks consistently receive recognition for innovation, efficiency, and reliability in the mining sector.
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