This comprehensive manual provides a complete guide to maintaining, assembling, disassembling, and servicing your Komatsu PC200-5, PC200LC-5, PC200-5 MIGHTY, PC200LC-5 MIGHTY, PC220-5, and PC220LC-5 Hydraulic Excavators. It includes detailed information for both the service repair and operation & maintenance aspects of your machine.

The service repair manual delves into the intricacies of your excavator, offering a wealth of data, specifications, diagrams, and real-life photo illustrations. It guides you through every step of repair, diagnosis, servicing, technical maintenance, and troubleshooting procedures, empowering you to tackle repairs confidently. The manual's comprehensive approach ensures you have all the information needed to understand and resolve issues effectively.

The operation & maintenance manual focuses on maximizing performance while ensuring safety and efficiency. It outlines procedures for operation, handling, lubrication, maintenance, checking, and adjustment. This manual serves as a valuable resource for both operators and maintenance personnel, ensuring smooth and efficient operation and preventative maintenance.

The manual covers various essential topics, including:

**Service Repair Manual:**

* **Structure and Function:** Gain a deep understanding of the excavator's design and how each component operates.
* **Testing and Adjusting:** Learn the proper techniques for examining and fine-tuning critical components.
* **Disassembly and Assembly:** Master the steps involved in taking apart and reassembling various parts, ensuring accurate and efficient work.
* **Maintenance Standards:** Adhere to the highest standards of maintenance to ensure optimal performance and longevity.

**Operation & Maintenance Manual:**

* **Operation:** Become proficient in operating the excavator safely and effectively.
* **General Locations and Specifications:** Locate essential components and access vital specifications readily.
* **Instruments and Controls:** Familiarize yourself with the machine's instruments and controls for effortless operation.
* **Method of Using Mode Selector Switches:** Understand how to utilize mode selector switches to optimize performance.
* **Check Before Starting:** Develop a pre-start checklist to ensure the excavator is in safe operating condition.
* **Operating Your Machine:** Learn practical tips and techniques for navigating various terrains and tasks.
* **Inversion and Replacement of Bucket:** Master the procedure for replacing buckets safely and efficiently.
* **Handling the Trapezoidal Bucket (Except PC200, 200LC-5 MIGHTY):** Learn specialized techniques for using trapezoidal buckets.
* **Using the Extension Arm (Except PC200, 200LC-5 MIGHTY):** Understand how to utilize the extension arm for greater reach and versatility.
* **Handling the Clamshell Bucket (Except PC200, 200LC-5 MIGHTY):** Learn the specific procedures for handling clamshell buckets.
* **Selection of Track Shoes (Except PC200, 200LC-5 MIGHTY):** Choose the right track shoes for various terrain conditions.
* **Handling Rubber Pad Shoe (Except PC200, 200LC-5 MIGHTY):** Learn how to maintain and utilize rubber pad shoes efficiently.
* **Selection of Bucket Teeth:** Choose the appropriate bucket teeth to match your specific work needs.
* **Installation of Optional Electrical Equipment:** Understand the procedures for installing optional electrical equipment.
* **Cold Weather Operation:** Learn how to operate the excavator effectively in cold weather conditions.
* **Periodic Maintenance:** Establish a regular maintenance schedule to keep your excavator running smoothly.
* **Adjustment:** Learn how to adjust key components for optimal performance.
* **Trouble Shooting Guide:** Diagnose and resolve common issues quickly and efficiently.
* **Service Meter:** Understand how to utilize the service meter effectively for maintenance scheduling.
* **Machine and Engine Serial Numbers:** Locate and record important serial numbers for future reference.
* **Fuel, Coolant, and Lubricants:** Learn about the proper types of fuel, coolant, and lubricants to use.
* **PC200, 200LC-5 MIGHTY (Method for Handling the Attachments):** Understand specific handling procedures for attachments on this model.
* **Safety and Operation:** Prioritize safety during all operating and maintenance activities.
* **Safety Hints:** Review essential safety guidelines.
* **Radio:** Learn how to use the radio safely and effectively.
* **Locking Cap:** Understand the importance of using the locking cap to prevent accidental operation.
* **Operating the Car Cooler:** Learn how to operate the car cooler for enhanced comfort.
* **Operating the Air Conditioner (Except PC200, 200LC-5 MIGHTY):** Understand how to use the air conditioner effectively.
* **Excavators Work:** Review best practices for safe and efficient excavation work.
* **Handling of Battery:** Learn how to handle the battery safely and correctly.
* **Method of Lifting Chassis:** Understand the procedures for lifting the chassis safely.
* **Transportation:** Learn how to transport the excavator safely and securely.
* **Precautions for Maintenance:** Take necessary precautions during maintenance activities.
* **Storage:** Learn how to store the excavator properly when not in use.
* **Coolant and Lubricants:** Understand the importance of using the correct coolant and lubricants for optimal performance.

This manual is a valuable resource for anyone who owns or maintains a Komatsu PC200-5, PC200LC-5, PC200-5 MIGHTY, PC200LC-5 MIGHTY, PC220-5, or PC220LC-5 Hydraulic Excavator. It empowers you to perform repairs confidently and maintain your machine for optimal performance and longevity.

The Komatsu PC200-5 series of hydraulic excavators represents a pinnacle of engineering in the construction and heavy equipment industry. These robust machines are renowned for their power, efficiency, and reliability, making them a popular choice for a wide range of applications, from excavation and demolition to material handling and road construction. Models within this series include the PC200-5, PC200LC-5, PC200-5 MIGHTY, PC200LC-5 MIGHTY, PC220-5, and PC220LC-5, each featuring distinct characteristics and specifications to cater to specific job requirements. The PC200-5 series are equipped with powerful diesel engines, offering impressive digging forces and lifting capacities. They boast advanced hydraulic systems, ensuring smooth and precise operation, while well-designed cabs provide operators with a comfortable and ergonomic working environment. The "MIGHTY" variants within the series are designed for even more demanding tasks, offering increased power and durability.

The Komatsu PC200-5 series incorporates numerous innovative features that contribute to their overall performance and efficiency. These include advanced electronic control systems for enhanced fuel economy and reduced emissions, sophisticated safety features like load-sensing hydraulics and automatic boom-lowering systems, and durable undercarriage components designed for long-lasting operation in challenging environments. This combination of power, precision, and technological advancements makes the Komatsu PC200-5 series a highly sought-after choice for contractors and operators worldwide. As a result, these machines have established a reputation for productivity, reliability, and operational cost-effectiveness. The availability of comprehensive service and repair manuals, as well as detailed operation and maintenance manuals, further underscores Komatsu's commitment to ensuring long-term performance and user satisfaction for its customers.