The 2014 690 Enduro R is a high-performance dual-sport motorcycle engineered for exceptional off-road capability and street legality. Building on a strong racing heritage, this second-generation model features a potent 690cc liquid-cooled, single-cylinder LC4 engine, renowned for its torque and flexible power delivery. Its design emphasizes a lightweight chassis, advanced WP suspension, and robust off-road geometry, making it a versatile machine capable of tackling demanding terrain and extended touring. Key features include a digital LCD dashboard, optional switchable ABS, and a reputation for durability. This comprehensive service repair manual in English provides detailed guidance for the maintenance, troubleshooting, and repair of your 2014 690 Enduro R. It covers all essential systems, including the engine, transmission, chassis, suspension, brakes, fuel, and electrical systems. Within its pages, you will find step-by-step procedures for routine maintenance, in-depth repair instructions, diagnostic charts, wiring diagrams, and critical technical specifications such as torque values and fluid requirements. This manual serves as an indispensable resource for owners, mechanics, and technicians to ensure the optimal performance and longevity of the motorcycle. 🏷️ Basic Information Identification Make: KTM Model: 690 Enduro R Year: 2014 Vehicle Type: Dual-Sport Motorcycle Generation Generation Identifier: Second Generation (2014-2018) Codes Chassis Code: KTM 690 SMC/Enduro (PDS) 👋 Introduction Market Position Market Position: The KTM 690 Enduro R is positioned as a premium, high-performance adventure/dual-sport motorcycle, excelling in off-road capability while remaining street-legal and capable for touring. Competitive Analysis Competitors: Competes with other large-bore dual-sport and adventure motorcycles like the Yamaha WR250R (smaller displacement), Honda CRF450L, Kawasaki KLR650 (less performance-oriented), and certain BMW GS models (though often at a higher price point and with different design philosophies). Key Features Key Features: Lightweight chassis, powerful single-cylinder engine, advanced WP suspension, robust off-road geometry, optional ABS, and a reputation for durability and performance in demanding conditions. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance, Troubleshooting, Diagnostics Secondary Coverage: Specifications, Wiring Diagrams, Torque Values, Exploded Views Page Count Estimated Page Count: Over 500 Pages (typical for comprehensive service manuals) Manual Type Manual Type: Service Repair Manual Manual Completeness: Comprehensive Service Manual (covers all aspects of repair and maintenance, not an owner's manual). Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, piston, rings, cylinder, valve train, camshaft, crankshaft, lubrication system, cooling system, ignition system, fuel injection system (EFI), engine control unit (ECU) mapping and diagnostics. Transmission: Clutch, gearbox components, shifting mechanism, gear ratios, transmission fluid specifications and change procedures. Chassis: Frame inspection and repair, subframe, steering head bearings, swingarm, rear suspension linkage, wheel bearings. Suspension: Front fork (WP Suspension) disassembly, assembly, seal replacement, oil type and level, spring preload, compression and rebound damping adjustments. Rear shock absorber (WP Suspension) service, oil and gas pressure, seal replacement, damping adjustments. Brakes: Front and rear brake system components (Brembo calipers), master cylinders, brake lines, hydraulic fluid specifications, bleeding procedures, pad replacement, rotor inspection. Electrical: Complete wiring diagrams, battery, starter motor, alternator, lighting system, ignition coil, sensors (TPS, MAP, O2), ABS system, dashboard instrumentation, fault finding and diagnostic codes. Fuel System: Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulation, throttle body. Exhaust System: Exhaust manifold, catalytic converter (if applicable), muffler, lambda sensor (O2 sensor). Bodywork And Trim: Fairings, seat, fuel tank cover, fenders, handlebars, footpegs, luggage rack mounting points. Wheels And Tires: Wheel types (spoked, tubeless), tire sizes (front and rear specific), tire pressure recommendations, wheel balancing, and spoke tension adjustment. Procedures Included Maintenance Procedures: Oil and filter change, air filter cleaning/replacement, spark plug replacement, chain lubrication and adjustment, valve clearance inspection/adjustment, brake fluid flush, coolant replacement. Repair Procedures: Engine rebuilding, transmission overhaul, suspension servicing, clutch replacement, electrical component troubleshooting and replacement, brake system repairs. Troubleshooting Guides: Systematic diagnostic procedures for common and uncommon issues, fault code interpretation, performance problems. Wiring Diagrams: Detailed electrical system wiring diagrams for troubleshooting and component identification. Technical Depth Technical Depth: Comprehensive, covering everything from basic routine maintenance to complete engine and transmission rebuilds. Includes detailed diagrams, specifications, and diagnostic information. Diagnostic Charts: Includes diagnostic flowcharts and symptom-based troubleshooting guides. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Searchable Text: Yes (typically, PDF documents from reputable sources are text-searchable) Print Quality Print Quality: High-resolution, suitable for printing all pages. Binding Type Binding Type: Digital (N/A for PDF, but implies printable) Paper Type Paper Type: Digital (N/A for PDF, but implies standard paper if printed) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke, Liquid-cooled Displacement: 690 cc (690.0 cm³) Bore X Stroke: 102 mm x 84.5 mm Valve Train: SOHC, 4 valves per cylinder Compression Ratio: 12.4:1 Engine Management: Keihin Engine Management System (EMS) with electronic fuel injection (EFI) Lubrication System: Forced lubrication with 2 oil pumps (for clutch and crankshaft) Performance Horsepower: Approximately 63 hp (46 kW) @ 7500 rpm (may vary...
The 2014 690 Enduro R is a high-performance dual-sport motorcycle engineered for exceptional off-road capability and street legality. Building on a strong racing heritage, this second-generation model features a potent 690cc liquid-cooled, single-cylinder LC4 engine, renowned for its torque and flexible power delivery. Its design emphasizes a lightweight chassis, advanced WP suspension, and robust off-road geometry, making it a versatile machine capable of tackling demanding terrain and extended touring. Key features include a digital LCD dashboard, optional switchable ABS, and a reputation for durability.
This comprehensive service repair manual in English provides detailed guidance for the maintenance, troubleshooting, and repair of your 2014 690 Enduro R. It covers all essential systems, including the engine, transmission, chassis, suspension, brakes, fuel, and electrical systems. Within its pages, you will find step-by-step procedures for routine maintenance, in-depth repair instructions, diagnostic charts, wiring diagrams, and critical technical specifications such as torque values and fluid requirements. This manual serves as an indispensable resource for owners, mechanics, and technicians to ensure the optimal performance and longevity of the motorcycle.
🏷️ Basic Information
Identification
Make:
KTM
Model:
690 Enduro R
Year:
2014
Vehicle Type:
Dual-Sport Motorcycle
Generation
Generation Identifier:
Second Generation (2014-2018)
Codes
Chassis Code:
KTM 690 SMC/Enduro (PDS)
👋 Introduction
Market Position
Market Position:
The KTM 690 Enduro R is positioned as a premium, high-performance adventure/dual-sport motorcycle, excelling in off-road capability while remaining street-legal and capable for touring.
Competitive Analysis
Competitors:
Competes with other large-bore dual-sport and adventure motorcycles like the Yamaha WR250R (smaller displacement), Honda CRF450L, Kawasaki KLR650 (less performance-oriented), and certain BMW GS models (though often at a higher price point and with different design philosophies).
Key Features
Key Features:
Lightweight chassis, powerful single-cylinder engine, advanced WP suspension, robust off-road geometry, optional ABS, and a reputation for durability and performance in demanding conditions.
Frame inspection and repair, subframe, steering head bearings, swingarm, rear suspension linkage, wheel bearings.
Suspension:
Front fork (WP Suspension) disassembly, assembly, seal replacement, oil type and level, spring preload, compression and rebound damping adjustments. Rear shock absorber (WP Suspension) service, oil and gas pressure, seal replacement, damping adjustments.
Brakes:
Front and rear brake system components (Brembo calipers), master cylinders, brake lines, hydraulic fluid specifications, bleeding procedures, pad replacement, rotor inspection.
Wheel types (spoked, tubeless), tire sizes (front and rear specific), tire pressure recommendations, wheel balancing, and spoke tension adjustment.
Procedures Included
Maintenance Procedures:
Oil and filter change, air filter cleaning/replacement, spark plug replacement, chain lubrication and adjustment, valve clearance inspection/adjustment, brake fluid flush, coolant replacement.
Repair Procedures:
Engine rebuilding, transmission overhaul, suspension servicing, clutch replacement, electrical component troubleshooting and replacement, brake system repairs.
Troubleshooting Guides:
Systematic diagnostic procedures for common and uncommon issues, fault code interpretation, performance problems.
Wiring Diagrams:
Detailed electrical system wiring diagrams for troubleshooting and component identification.
Technical Depth
Technical Depth:
Comprehensive, covering everything from basic routine maintenance to complete engine and transmission rebuilds. Includes detailed diagrams, specifications, and diagnostic information.
Diagnostic Charts:
Includes diagnostic flowcharts and symptom-based troubleshooting guides.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Searchable Text:
Yes (typically, PDF documents from reputable sources are text-searchable)
Print Quality
Print Quality:
High-resolution, suitable for printing all pages.
Binding Type
Binding Type:
Digital (N/A for PDF, but implies printable)
Paper Type
Paper Type:
Digital (N/A for PDF, but implies standard paper if printed)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke, Liquid-cooled
Displacement:
690 cc (690.0 cm³)
Bore X Stroke:
102 mm x 84.5 mm
Valve Train:
SOHC, 4 valves per cylinder
Compression Ratio:
12.4:1
Engine Management:
Keihin Engine Management System (EMS) with electronic fuel injection (EFI)
Lubrication System:
Forced lubrication with 2 oil pumps (for clutch and crankshaft)
Performance
Horsepower:
Approximately 63 hp (46 kW) @ 7500 rpm (may vary slightly by market and tune)
WP Suspension specific fork oil, typically SAE 4 (e.g., WP Suspension SAE 4 Fork Oil)
Fork Oil Quantity:
Approximately 490 ml per fork leg (check manual for precise amount)
Known Issues
Common Issues:
Potential for clutch slave cylinder leaks, some vibration at lower RPMs (inherent to large singles), occasional fuel pump issues (though improved over earlier generations). Proper maintenance is key.
Maintenance Tips:
Regular chain lubrication and adjustment are crucial for longevity. Keeping the air filter clean significantly impacts engine performance and lifespan. Adhering to scheduled maintenance ensures reliability.
📚 Vehicle History
Brand Heritage
Brand Heritage:
KTM AG, an Austrian manufacturer, has a strong heritage in off-road racing (motocross, enduro, Dakar Rally) and applies this expertise to its street-legal motorcycles.
Model Evolution
Model Evolution 690 Enduro:
The 690 Enduro lineage began with earlier models, evolving significantly with the introduction of the LC4 engine platform. The 'R' designation signifies a more performance-oriented version with higher-spec components, particularly in suspension.
2014 Model Year Updates:
The 2014 model represents the second generation of the 690 Enduro R, featuring revised styling, updated ergonomics, and refinements to the LC4 engine and chassis. It adopted the more aggressive, modern KTM design language.
Production
Production Location:
Austria (primary production for KTM motorcycles)
🏆 Awards & Recognition
Recognitions
Off Road Capability Recognition:
Consistently praised in reviews and by riders for its exceptional off-road prowess for a bike in its displacement class.
Engine Performance Recognition:
The LC4 engine is recognized for its torque and flexible power delivery, making it suitable for both technical off-road riding and highway cruising.
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