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Kymco Mongoose KXR 250 Service Manual

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🏷️ Basic Information Identification Make: Kymco Model: Mongoose KXR 250 Model Code: LA50AA/AB Generation Generation Designation: First Generation (LA50AA/AB) 👋 Introduction Market Position Market Segment: Sport Utility ATV (All-Terrain Vehicle) Competitive Analysis Competitors: Yamaha Warrior 350, Suzuki LT-Z400, Honda TRX250EX (though KXR 250 is a higher displacement) Key Features Vehicle Focus: Performance-oriented sport ATV with a focus on handling and power delivery for recreational off-road use. 📋 Manual Details Coverage Areas Vehicle Models Covered: Kymco Mongoose 250, Kymco KXR 250 Page Count Estimated Page Count: Comprehensive (exact count not specified, but described as "complete FSM") Manual Type Manual Type: Service Manual / Workshop Manual / Repair Manual Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Major Systems: Engine (including cooling, lubrication, fuel system, starting, ignition, AC generator/starter clutch, crankcase/crankshaft), Exhaust Muffler/Frame Covers, Drive and Driven Pulleys/Kick Starter, Final Reduction, Fuel System (carburetor, fuel pump, fuel tank), Steering, Front Wheel/Front Brake/Front Shock Absorber/Front Fork, Rear Brake/Rear Fork/Rear Wheel/Rear Shock Absorber, Battery/Charging System, Switches, Horn, Fuel Unit, Thermo-Static Switch, Temperature Gauge, Instruments, Lights Electrical Systems: Battery, Charging System (AC Generator), Ignition System, Starting System, Switches (Horn, Fuel Unit, Thermo-Static Switch), Instruments, Lights, Wiring Harness (implied by 'Wiring Diagrams' in tags). Chassis And Bodywork: Frame Covers, Exhaust Muffler, Steering Handlebar. Braking System Details: Front and Rear Hydraulic Disc Brake systems, including caliper service, pad replacement, bleeding procedures. Procedures Included Repair Procedures: Inspection, Adjustment, Engine Removal/Installation, Cylinder Head/Valves, Cylinder/Piston, Drive and Driven Pulleys, Kick Starter, Final Reduction, AC Generator/Starter Clutch, Crankcase/Crankshaft Servicing, Cooling System Maintenance, Fuel System Servicing (carburetor tuning, fuel pump replacement), Steering System Repair, Front and Rear Brake System Service, Suspension Component Overhaul, Electrical System Diagnosis and Repair (battery, charging, ignition, starting), Switchgear Functionality Testing, Instrument Cluster Diagnosis, Lighting System Repair Diagnostic Procedures: Troubleshooting common problems, electrical system diagnosis, engine performance issues, brake system issues, suspension alignment. Assembly Disassembly: Detailed steps for engine disassembly and reassembly, component removal and installation (e.g., engine, suspension, drive components). Technical Depth Technical Depth: Comprehensive (detailed instructions and procedures for servicing, maintenance, diagnosis, and repair, equivalent to dealership technician manuals) Rebuild Procedures: Complete engine rebuild procedures including crankshaft, piston, cylinder, valves, and related components are covered. Special Tools: Likely lists required special tools for specific procedures (e.g., flywheel puller, torque wrenches). 📊 Manual Specifications File Format File Quality: PDF, generally high-quality for clarity of diagrams and text. Printable. Compatibility: All Versions of Windows & Mac* Software Requirements: PDF reader Print Quality Searchable Text: Typically yes for PDF manuals, allowing easy navigation of content. Binding Type Binding Type: N/A (Digital PDF Format) Paper Type Paper Type: N/A (Digital PDF Format) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke, SOHC (Single Overhead Camshaft) Performance Displacement: Approximately 250cc (exact bore and stroke not provided in product info, but typical for 250cc class) Cooling System: Liquid-cooled (indicated by 'Cooling System' in manual coverage) Ignition System: CDI (Capacitor Discharge Ignition) or similar electronic ignition system (implied by 'Ignition System' coverage) Bore X Stroke: Not specified in product data, but can be found within the manual. Horsepower Rating: Estimated around 18-22 HP (typical for this displacement and class, refer to manual for exact figures). Torque Rating: Estimated around 18-20 Nm (typical for this displacement and class, refer to manual for exact figures). Fuel System Fuel Delivery: Carburetor, Fuel Pump (as indicated in manual coverage) Carburetor Model: Specific model not listed, but manual details its adjustment and overhaul. 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) with Reverse (common for Kymco sport ATVs of this era) Drive Type: 2WD (Rear Wheel Drive) Features Drive System: Chain Drive to Rear Axle (typical for this class of ATV) 📐 Dimensions Weights Dry Weight: Estimates range around 180-200 kg (specific data not provided in product info) Gross Vehicle Weight Rating: Not specified in product data, refer to manual. Towing Capacity: N/A (ATV not typically designed for towing capacity specifications). Exterior Wheelbase: Refer to manual for exact specifications, typically around 48-50 inches. Ground Clearance: Refer to manual for exact specifications, typically around 7-9 inches. 🛡️ Safety Features Active Features Braking System: Hydraulic Disc Brakes (Front and Rear - explicitly mentioned in manual coverage) Suspension Type: Independent Front Suspension (Double A-Arm), Swingarm Rear Suspension (as implied by manual coverage). Passive Features Frame Type: Steel Frame (typical for ATVs) 💡 Technology Features Infotainment Instrument Cluster: Digital/Analog combination displaying speed, RPM, fuel level, indicator lights (as implied by 'Instruments' coverage). Driver Assistance Lighting System: Multi-reflector headlights, taillight, brake light (as implied by 'Lights' coverage). Electrical Component Coverage: Detailed diagrams and troubleshooting for switches, sensors (e.g., thermo-static, fuel unit), and indicator lights. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 1,000 km or 6 months for regular use, but refer to manual for specific recommendations. (Refer to manual for precise intervals) Transmission...
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Type: Atv
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Sku: 49729
Collecties: ALL ATV

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Kymco Mongoose KXR 250 Service ManualKymco Mongoose KXR 250 Service ManualKymco Mongoose KXR 250 Service ManualKymco Mongoose KXR 250 Service Manual
🏷️ Basic Information
Identification
Make:
Kymco
Model:
Mongoose KXR 250
Model Code:
LA50AA/AB
Generation
Generation Designation:
First Generation (LA50AA/AB)
👋 Introduction
Market Position
Market Segment:
Sport Utility ATV (All-Terrain Vehicle)
Competitive Analysis
Competitors:
Yamaha Warrior 350, Suzuki LT-Z400, Honda TRX250EX (though KXR 250 is a higher displacement)
Key Features
Vehicle Focus:
Performance-oriented sport ATV with a focus on handling and power delivery for recreational off-road use.
📋 Manual Details
Coverage Areas
Vehicle Models Covered:
Kymco Mongoose 250, Kymco KXR 250
Page Count
Estimated Page Count:
Comprehensive (exact count not specified, but described as "complete FSM")
Manual Type
Manual Type:
Service Manual / Workshop Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Major Systems:
Engine (including cooling, lubrication, fuel system, starting, ignition, AC generator/starter clutch, crankcase/crankshaft), Exhaust Muffler/Frame Covers, Drive and Driven Pulleys/Kick Starter, Final Reduction, Fuel System (carburetor, fuel pump, fuel tank), Steering, Front Wheel/Front Brake/Front Shock Absorber/Front Fork, Rear Brake/Rear Fork/Rear Wheel/Rear Shock Absorber, Battery/Charging System, Switches, Horn, Fuel Unit, Thermo-Static Switch, Temperature Gauge, Instruments, Lights
Electrical Systems:
Battery, Charging System (AC Generator), Ignition System, Starting System, Switches (Horn, Fuel Unit, Thermo-Static Switch), Instruments, Lights, Wiring Harness (implied by 'Wiring Diagrams' in tags).
Chassis And Bodywork:
Frame Covers, Exhaust Muffler, Steering Handlebar.
Braking System Details:
Front and Rear Hydraulic Disc Brake systems, including caliper service, pad replacement, bleeding procedures.
Procedures Included
Repair Procedures:
Inspection, Adjustment, Engine Removal/Installation, Cylinder Head/Valves, Cylinder/Piston, Drive and Driven Pulleys, Kick Starter, Final Reduction, AC Generator/Starter Clutch, Crankcase/Crankshaft Servicing, Cooling System Maintenance, Fuel System Servicing (carburetor tuning, fuel pump replacement), Steering System Repair, Front and Rear Brake System Service, Suspension Component Overhaul, Electrical System Diagnosis and Repair (battery, charging, ignition, starting), Switchgear Functionality Testing, Instrument Cluster Diagnosis, Lighting System Repair
Diagnostic Procedures:
Troubleshooting common problems, electrical system diagnosis, engine performance issues, brake system issues, suspension alignment.
Assembly Disassembly:
Detailed steps for engine disassembly and reassembly, component removal and installation (e.g., engine, suspension, drive components).
Technical Depth
Technical Depth:
Comprehensive (detailed instructions and procedures for servicing, maintenance, diagnosis, and repair, equivalent to dealership technician manuals)
Rebuild Procedures:
Complete engine rebuild procedures including crankshaft, piston, cylinder, valves, and related components are covered.
Special Tools:
Likely lists required special tools for specific procedures (e.g., flywheel puller, torque wrenches).
📊 Manual Specifications
File Format
File Quality:
PDF, generally high-quality for clarity of diagrams and text. Printable.
Compatibility:
All Versions of Windows & Mac*
Software Requirements:
PDF reader
Print Quality
Searchable Text:
Typically yes for PDF manuals, allowing easy navigation of content.
Binding Type
Binding Type:
N/A (Digital PDF Format)
Paper Type
Paper Type:
N/A (Digital PDF Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke, SOHC (Single Overhead Camshaft)
Performance
Displacement:
Approximately 250cc (exact bore and stroke not provided in product info, but typical for 250cc class)
Cooling System:
Liquid-cooled (indicated by 'Cooling System' in manual coverage)
Ignition System:
CDI (Capacitor Discharge Ignition) or similar electronic ignition system (implied by 'Ignition System' coverage)
Bore X Stroke:
Not specified in product data, but can be found within the manual.
Horsepower Rating:
Estimated around 18-22 HP (typical for this displacement and class, refer to manual for exact figures).
Torque Rating:
Estimated around 18-20 Nm (typical for this displacement and class, refer to manual for exact figures).
Fuel System
Fuel Delivery:
Carburetor, Fuel Pump (as indicated in manual coverage)
Carburetor Model:
Specific model not listed, but manual details its adjustment and overhaul.
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission) with Reverse (common for Kymco sport ATVs of this era)
Drive Type:
2WD (Rear Wheel Drive)
Features
Drive System:
Chain Drive to Rear Axle (typical for this class of ATV)
📐 Dimensions
Weights
Dry Weight:
Estimates range around 180-200 kg (specific data not provided in product info)
Gross Vehicle Weight Rating:
Not specified in product data, refer to manual.
Towing Capacity:
N/A (ATV not typically designed for towing capacity specifications).
Exterior
Wheelbase:
Refer to manual for exact specifications, typically around 48-50 inches.
Ground Clearance:
Refer to manual for exact specifications, typically around 7-9 inches.
🛡️ Safety Features
Active Features
Braking System:
Hydraulic Disc Brakes (Front and Rear - explicitly mentioned in manual coverage)
Suspension Type:
Independent Front Suspension (Double A-Arm), Swingarm Rear Suspension (as implied by manual coverage).
Passive Features
Frame Type:
Steel Frame (typical for ATVs)
💡 Technology Features
Infotainment
Instrument Cluster:
Digital/Analog combination displaying speed, RPM, fuel level, indicator lights (as implied by 'Instruments' coverage).
Driver Assistance
Lighting System:
Multi-reflector headlights, taillight, brake light (as implied by 'Lights' coverage).
Electrical Component Coverage:
Detailed diagrams and troubleshooting for switches, sensors (e.g., thermo-static, fuel unit), and indicator lights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 1,000 km or 6 months for regular use, but refer to manual for specific recommendations. (Refer to manual for precise intervals)
Transmission Fluid Change Interval:
Refer to manual for specific CVT fluid change intervals and type.
Air Filter Cleaning Interval:
Refer to manual for specific intervals, critical for carburetor performance.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-40 or 20W-50 (refer to manual for exact specifications and capacity)
Coolant Type:
Permanent type antifreeze coolant, 50% solution (refer to manual for exact specifications and capacity)
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for precise specification and capacity)
Gear Oil Type:
Refer to manual for specifications for final drive/transfer case oil.
Known Issues
Common Wear Items:
CVT belt wear, brake pad and rotor wear, suspension bushings, carburetor jetting for altitude/conditions (covered by manual diagnostics).
Carburetor Tuning Notes:
Manual provides guidance on jetting for optimal performance and emissions.
Electrical Gremlins:
Manual's wiring diagrams and troubleshooting sections are invaluable for addressing intermittent electrical faults.
📚 Vehicle History
Brand Heritage
Manufacturer:
Kymco (Kwang Yang Motor Co., Ltd.), a Taiwanese manufacturer known for scooters and ATVs.
Model Evolution
Model Introduction:
The Mongoose/KXR 250 was introduced as Kymco's entry into the sport ATV market, often seen as an evolution of their earlier utility ATV platforms adapted for sportier performance.
Model Designation Variation:
Mongoose and KXR are often used interchangeably or represent slight variations of the same platform for different markets or feature sets.
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