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LANCIA DELTA INTEGRALE Service Repair Manual 1986-1993

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🏷️ Basic Information Identification Make: Lancia Model: Delta Sub Model: Integrale Year Range: 1986-1993 Codes Platform Code: Type 831 Engine Code Prefix: 160 👋 Introduction Market Position Positioning: A benchmark rally car for its era, the Lancia Delta Integrale is a highly sought-after performance vehicle, making a comprehensive service manual essential for owners and mechanics. Competitive Analysis Competitors Era: Competed against cars like the Ford Sierra Cosworth, Audi Quattro Sport, and BMW M3 during its production run. Key Features Vehicle Appeal: Iconic rally homologation special with advanced four-wheel-drive system, turbocharged engine, and robust chassis. Manual Value Proposition Value: Provides professional-level repair and maintenance information, enabling owners to perform repairs themselves, saving on labor costs. 📋 Manual Details Coverage Areas Manual Scope: All repairs A-Z, All models covered within the specified years Page Count Estimated Page Count: Extensive (typically 500-1000+ pages for this type of comprehensive manual, actual count not specified but implied by 'Full & Complete') Manual Type Type: Service and Repair Workshop Manual Language Language: English (implied by target market and product description) Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Clutch, Transmissions (including 4WD system specifics) Fuel Exhaust: Fuel delivery, injection systems, exhaust systems, emissions controls Cooling Heating: Cooling systems (radiator, thermostat, fans, coolant), HVAC (Heating, Ventilation, and Air Conditioning) systems Ignition Electrical: Ignition system, starter, alternator, battery, lighting, body electronics, control units Brakes: Brake system, hydraulic components, ABS (if equipped), brake assembly, bleeding procedures Wheels Tires: Wheels, tires, mounting, balancing, alignment specifications Steering Suspension: Steering system components, power steering, suspension (front and rear), shock absorbers, springs Frame Bodywork: Frame structure, body panel repair, doors, glass, seals, structural integrity Wiring Diagrams: Complete electrical wiring diagrams for all systems Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, lubrication Diagnostics: Fault finding, troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, symptom-based repair Engine Repair: Engine overhaul, cylinder head service, piston/ring replacement, bearing services, timing belt/chain procedures Transmission Repair: Gearbox overhaul, clutch replacement, transfer case service, differential repair Brake System Service: Brake pad/disc replacement, caliper overhaul, hydraulic line replacement, brake bleeding Suspension Steering Service: Component replacement (ball joints, tie rods, control arms), alignment adjustments, steering rack repair Body Panel Repair: Panel replacement, dent repair, rust treatment, welding procedures Technical Depth Depth: Professional Quality Information, detailed covering all major repair topics Visuals: Includes lots of high-quality pictures and diagrams 📊 Manual Specifications File Format Compatibility: Works on All Operating Systems (PC & MAC Compatible: Windows 95, 98, 2000, Me, Xp, Vista, Windows 7 etc.) Print Quality Image Resolution: High-quality pictures and diagrams (professional quality) Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4, turbocharged, 16-valve Displacement: 1995 cc (2.0 Liters) Engine Code Examples: 160.84, 160.46, 160.54 (Evoluzione variants may have specific codes) Performance Horsepower Range: 180 - 210 hp (depending on variant and year, e.g., 8V: 180-185 hp, 16V: 200 hp, Evoluzione: 210 hp) Torque Range: 260 - 290 Nm (depending on variant and year) Fuel System Injection Type: Bosch L-Jetronic or Motronic fuel injection Turbocharger: Garrett T3 or similar, water-cooled Engine Management Ignition System: Electronic ignition, distributorless ignition system (DIS) in later models 🔧 Transmission Standard Type: 5-speed Manual Transaxle with Viscous Coupling Center Differential and Limited-Slip Rear Differential (AWD) Optional Transmission Options: None (Manual transmission was standard for performance variants) Features Drivetrain Layout: All-Wheel Drive (AWD) with a 53% rear torque bias Transmission Fluid Spec: API GL-4 or GL-5, SAE 75W-90 (check specific manual for exact specifications) 📐 Dimensions Exterior Length: Approx. 4040-4050 mm (depending on variant) Width: Approx. 1700-1760 mm (depending on variant, wider fenders on Evoluzione) Height: Approx. 1370-1400 mm Weights Curb Weight: Approx. 1200 - 1300 kg (depending on variant) Gross Vehicle Weight: Typically around 1600-1700 kg 🛡️ Safety Features Ratings Crash Test Results: No comprehensive standardized crash test ratings available for this era of European vehicles as per modern standards (e.g., Euro NCAP). Designed with homologation for motorsport in mind. Active Features ABS: Optional or standard on later models (e.g., Integrale Evoluzione) Passive Features Seatbelts: Three-point seatbelts, potentially with pre-tensioners on later models Airbags: Driver airbag standard on later models, passenger airbag rare or unavailable during the 1986-1993 period. 💡 Technology Features Infotainment Audio System: Basic AM/FM/Cassette or CD player, often Blaupunkt or Clarion branded Driver Assistance ABS: Available as an option or standard on later models, a significant feature for its time Connectivity Telematics: N/A (No modern connectivity features) 🔧 Maintenance Service Intervals Oil Change: Every 7,500 - 10,000 km or 6-12 months (depending on driving conditions, consult manual) Spark Plugs: Typically every 20,000 - 40,000 km (depending on type, check manual) Timing Belt: Every 60,000 - 80,000 km or 5 years (critical component, replace with tensioners and idlers) Fluid Specifications Engine Oil Spec: SAE 10W-40 or 10W-50,...
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LANCIA DELTA INTEGRALE Service Repair Manual 1986-1993
🏷️ Basic Information
Identification
Make:
Lancia
Model:
Delta
Sub Model:
Integrale
Year Range:
1986-1993
Codes
Platform Code:
Type 831
Engine Code Prefix:
160
👋 Introduction
Market Position
Positioning:
A benchmark rally car for its era, the Lancia Delta Integrale is a highly sought-after performance vehicle, making a comprehensive service manual essential for owners and mechanics.
Competitive Analysis
Competitors Era:
Competed against cars like the Ford Sierra Cosworth, Audi Quattro Sport, and BMW M3 during its production run.
Key Features
Vehicle Appeal:
Iconic rally homologation special with advanced four-wheel-drive system, turbocharged engine, and robust chassis.
Manual Value Proposition
Value:
Provides professional-level repair and maintenance information, enabling owners to perform repairs themselves, saving on labor costs.
📋 Manual Details
Coverage Areas
Manual Scope:
All repairs A-Z, All models covered within the specified years
Page Count
Estimated Page Count:
Extensive (typically 500-1000+ pages for this type of comprehensive manual, actual count not specified but implied by 'Full & Complete')
Manual Type
Type:
Service and Repair Workshop Manual
Language
Language:
English (implied by target market and product description)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Clutch, Transmissions (including 4WD system specifics)
Fuel Exhaust:
Fuel delivery, injection systems, exhaust systems, emissions controls
Cooling Heating:
Cooling systems (radiator, thermostat, fans, coolant), HVAC (Heating, Ventilation, and Air Conditioning) systems
Ignition Electrical:
Ignition system, starter, alternator, battery, lighting, body electronics, control units
Brakes:
Brake system, hydraulic components, ABS (if equipped), brake assembly, bleeding procedures
Wheels Tires:
Wheels, tires, mounting, balancing, alignment specifications
Steering Suspension:
Steering system components, power steering, suspension (front and rear), shock absorbers, springs
Frame Bodywork:
Frame structure, body panel repair, doors, glass, seals, structural integrity
Wiring Diagrams:
Complete electrical wiring diagrams for all systems
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks, lubrication
Diagnostics:
Fault finding, troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, symptom-based repair
Engine Repair:
Engine overhaul, cylinder head service, piston/ring replacement, bearing services, timing belt/chain procedures
Transmission Repair:
Gearbox overhaul, clutch replacement, transfer case service, differential repair
Brake System Service:
Brake pad/disc replacement, caliper overhaul, hydraulic line replacement, brake bleeding
Suspension Steering Service:
Component replacement (ball joints, tie rods, control arms), alignment adjustments, steering rack repair
Body Panel Repair:
Panel replacement, dent repair, rust treatment, welding procedures
Technical Depth
Depth:
Professional Quality Information, detailed covering all major repair topics
Visuals:
Includes lots of high-quality pictures and diagrams
📊 Manual Specifications
File Format
Compatibility:
Works on All Operating Systems (PC & MAC Compatible: Windows 95, 98, 2000, Me, Xp, Vista, Windows 7 etc.)
Print Quality
Image Resolution:
High-quality pictures and diagrams (professional quality)
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4, turbocharged, 16-valve
Displacement:
1995 cc (2.0 Liters)
Engine Code Examples:
160.84, 160.46, 160.54 (Evoluzione variants may have specific codes)
Performance
Horsepower Range:
180 - 210 hp (depending on variant and year, e.g., 8V: 180-185 hp, 16V: 200 hp, Evoluzione: 210 hp)
Torque Range:
260 - 290 Nm (depending on variant and year)
Fuel System
Injection Type:
Bosch L-Jetronic or Motronic fuel injection
Turbocharger:
Garrett T3 or similar, water-cooled
Engine Management
Ignition System:
Electronic ignition, distributorless ignition system (DIS) in later models
🔧 Transmission
Standard
Type:
5-speed Manual Transaxle with Viscous Coupling Center Differential and Limited-Slip Rear Differential (AWD)
Optional
Transmission Options:
None (Manual transmission was standard for performance variants)
Features
Drivetrain Layout:
All-Wheel Drive (AWD) with a 53% rear torque bias
Transmission Fluid Spec:
API GL-4 or GL-5, SAE 75W-90 (check specific manual for exact specifications)
📐 Dimensions
Exterior
Length:
Approx. 4040-4050 mm (depending on variant)
Width:
Approx. 1700-1760 mm (depending on variant, wider fenders on Evoluzione)
Height:
Approx. 1370-1400 mm
Weights
Curb Weight:
Approx. 1200 - 1300 kg (depending on variant)
Gross Vehicle Weight:
Typically around 1600-1700 kg
🛡️ Safety Features
Ratings
Crash Test Results:
No comprehensive standardized crash test ratings available for this era of European vehicles as per modern standards (e.g., Euro NCAP). Designed with homologation for motorsport in mind.
Active Features
ABS:
Optional or standard on later models (e.g., Integrale Evoluzione)
Passive Features
Seatbelts:
Three-point seatbelts, potentially with pre-tensioners on later models
Airbags:
Driver airbag standard on later models, passenger airbag rare or unavailable during the 1986-1993 period.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM/Cassette or CD player, often Blaupunkt or Clarion branded
Driver Assistance
ABS:
Available as an option or standard on later models, a significant feature for its time
Connectivity
Telematics:
N/A (No modern connectivity features)
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500 - 10,000 km or 6-12 months (depending on driving conditions, consult manual)
Spark Plugs:
Typically every 20,000 - 40,000 km (depending on type, check manual)
Timing Belt:
Every 60,000 - 80,000 km or 5 years (critical component, replace with tensioners and idlers)
Fluid Specifications
Engine Oil Spec:
SAE 10W-40 or 10W-50, API SJ/SL or ACEA A3/B4 (check manual for specific viscosities and approvals)
Coolant Spec:
Ethylene glycol based, pink or red colored, silicate-free antifreeze (e.g., Paraflu UP) mixed with distilled water 50/50
Brake Fluid Spec:
DOT 4
Known Issues
Rust Prone Areas:
Wheel arches, sills, floor pans, rear strut towers, tailgate area, front screen surround
Engine Oil Leaks:
Valve cover gasket, oil pan gasket, turbo oil feed/return lines
Turbocharger Issues:
Oil starvation leading to failure, turbo seal leaks, wastegate issues
Suspension Wear:
Worn bushings, ball joints, and shock absorbers due to performance driving and age
Electrical Gremlins:
Corroded connections, failing sensors, fuel pump relay issues
Cooling System Issues:
Leaking hoses, faulty thermostat, fan switch failures
📚 Vehicle History
Brand Heritage
Lancia Motorsport Legacy:
Lancia has a legendary history in rallying, with multiple World Rally Championship (WRC) titles, making the Delta Integrale a direct descendant of this success.
Model Evolution
Delta Series Evolution:
Evolved from the standard Lancia Delta hatchback into the high-performance Delta HF Turbo, then the Delta HF Integrale 8V, and finally the celebrated Delta HF Integrale 16V and Evoluzione/Evoluzione II models.
Production
Manufacturing Location:
Turin, Italy
Production Period:
1979-1994 for the Delta platform; Integrale models produced within the 1987-1994 timeframe.
🏆 Awards & Recognition
Recognitions
Motorsport Dominance:
The Lancia Delta Integrale dominated the World Rally Championship, winning the Constructors' Championship from 1987 to 1992 consecutively, a record still unsurpassed for a production-based car.
Enthusiast Acclaim:
Consistently ranked as one of the greatest rally cars and performance cars of all time by automotive publications and enthusiasts.
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