Land Rover Range Rover 1994-2002 Full Repair Manual
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🏷️ Basic Information Identification Make: Land Rover Model: Range Rover Model Designation: P38A Production Years Covered: 1994-2002 Codes Chassis Code: LP 👋 Introduction Market Position Segment: Luxury Full-Size SUV Key Attributes: Off-road capability, luxury interior, refined ride, distinctive styling Competitive Analysis Primary Competitors: Mercedes-Benz ML-Class, BMW X5, Lexus LX series, Jeep Grand Cherokee (higher trims) Key Features Vehicle Unique Selling Points: Iconic Range Rover styling, advanced EAS, robust off-road system (including center and rear locking differentials on some models) Manual Purpose Target User: Professional technicians and knowledgeable DIY enthusiasts. 📋 Manual Details Coverage Areas Vehicle Generations Covered: Second generation (P38A) Regions Covered: Global (designed for UK/European market, but applicable to North American and other markets with applicable regional variations noted) Page Count Estimated Pages: Over 1500 Manual Type Type: Full Repair & Workshop Manual Language Language: English Format Format: Digital (likely PDF, though physical print options may exist) 📖 Manual Coverage Systems Covered Powertrain: Engine, transmission, transfer case, drivetrain components Chassis: Suspension (including EAS - Electronic Air Suspension), steering, brakes, wheels, tires Electrical: Full vehicle electrical system, including ECUs, sensors, wiring diagrams, lighting, charging system, starting system, body electricals Body: Body panels, interior trim, seats, glass, doors, tailgate, HVAC (Heating, Ventilation, and Air Conditioning) Special Equipment: Electronic Air Suspension (EAS) diagnostics and repair, ABS (Anti-lock Braking System), traction control, cruise control Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections Diagnostics: Fault finding, troubleshooting guides, diagnostic trouble codes (DTCs), component testing Repair: Component removal and installation, sub-assembly overhauls, system adjustments, wiring harness repair Overhaul: Engine rebuilds, transmission overhauls, differential rebuilds Specification Data: Torque values, clearances, fluid capacities, electrical specifications Technical Depth Level: Comprehensive: from basic fluid checks to full engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format Digital Format: PDF (typically) Searchability: Likely text-searchable for quick information retrieval Print Quality Illustrations: High-quality diagrams, exploded views, and photographic representations Binding Type Physical Binding: N/A (for digital), if physical would be bound for durability Paper Type Physical Paper: N/A (for digital), typically heavy-duty paper for workshop use ⚙️ Engine Specifications Primary Engine Engine Code 1: 4.0L V8 (Rover V8, often referred to as 4.0) Displacement 1: 3947 cc (240.8 cu in) Bore X Stroke 1: 88.9 mm x 77.0 mm (3.50 in x 3.03 in) Compression Ratio 1: 8.5:1 or 9.35:1 (depending on variant) Horsepower 1: Approx. 182 hp (136 kW) @ 4750 rpm (for P38A) Torque 1: Approx. 236 lb-ft (320 Nm) @ 3000 rpm (for P38A) Engine Code 2 Engine Code 2: 4.6L V8 (Rover V8, often referred to as 4.6) Displacement 2: 4597 cc (280.5 cu in) Bore X Stroke 2: 94.0 mm x 82.0 mm (3.70 in x 3.23 in) Compression Ratio 2: 8.13:1 or 9.35:1 (depending on variant) Horsepower 2: Approx. 217 hp (162 kW) @ 4750 rpm (for P38A) Torque 2: Approx. 280 lb-ft (379 Nm) @ 3200 rpm (for P38A) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) with Lucas GEMS or Bosch engine management systems Fuel Type Fuel Requirement: Unleaded gasoline (91 RON/87 AKI minimum recommended) Cooling System Coolant Type: Ethylene glycol-based antifreeze (e.g., Rover/Land Rover 'S' Type antifreeze or equivalent spec with corrosion inhibitors) 🔧 Transmission Standard Transmission Type 1: 4-speed automatic (ZF 4HP22) Optional Transmission Type 2: 5-speed manual (LT230 transfer case with manual gearbox option on early models, less common on P38A) Transfer Case Type: 2-speed permanent 4WD with center differential (lockable) Transmission Fluid 1 Automatic Transmission Fluid Spec: Dexron IIE or Dexron III (e.g., LR part number STC4862 or equivalent) Transmission Fluid 2 Manual Transmission Fluid Spec: API GL-4 or GL-5 (e.g., Castrol EPX 80W-90 or equivalent) 📐 Dimensions Exterior Length: Approx. 4704 mm (185.2 in) Width Excluding Mirrors: Approx. 1790 mm (70.5 in) Height: Approx. 1865 mm (73.4 in) (standard ride height) Wheelbase Wheelbase: Approx. 2794 mm (110.0 in) Weights Curb Weight Approx: Approx. 2160 kg (4762 lbs) Gross Vehicle Weight Rating Approx: Approx. 2850 kg (6283 lbs) Cargo Cargo Volume Behind Rear Seats: Approx. 1057 liters (37.3 cu ft) Cargo Volume With Rear Seats Folded: Approx. 2164 liters (76.4 cu ft) 🛡️ Safety Features Ratings NHTSA Rating: Not formally rated by NHTSA for this era, but designed with robust safety features. Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional (often referred to as ETC - Electronic Traction Control) E-Diff: Center differential lock, and optional rear electronic differential lock on specific models. Passive Features Airbags: Driver and front passenger airbags (standard), optional side airbags on later models. Body Construction: Body-on-frame construction for robustness, safety cage structure. Seatbelts: Three-point seatbelts with pretensioners for front occupants. 💡 Technology Features Infotainment Head Unit: Optional premium sound systems, CD changers, and early satellite navigation systems were available. Driver Assistance Cruise Control: Standard cruise control system. Parking Aids: Rear parking sensors...
Comprehensive: from basic fluid checks to full engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
Digital Format:
PDF (typically)
Searchability:
Likely text-searchable for quick information retrieval
Print Quality
Illustrations:
High-quality diagrams, exploded views, and photographic representations
Binding Type
Physical Binding:
N/A (for digital), if physical would be bound for durability
Paper Type
Physical Paper:
N/A (for digital), typically heavy-duty paper for workshop use
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4.0L V8 (Rover V8, often referred to as 4.0)
Displacement 1:
3947 cc (240.8 cu in)
Bore X Stroke 1:
88.9 mm x 77.0 mm (3.50 in x 3.03 in)
Compression Ratio 1:
8.5:1 or 9.35:1 (depending on variant)
Horsepower 1:
Approx. 182 hp (136 kW) @ 4750 rpm (for P38A)
Torque 1:
Approx. 236 lb-ft (320 Nm) @ 3000 rpm (for P38A)
Engine Code 2
Engine Code 2:
4.6L V8 (Rover V8, often referred to as 4.6)
Displacement 2:
4597 cc (280.5 cu in)
Bore X Stroke 2:
94.0 mm x 82.0 mm (3.70 in x 3.23 in)
Compression Ratio 2:
8.13:1 or 9.35:1 (depending on variant)
Horsepower 2:
Approx. 217 hp (162 kW) @ 4750 rpm (for P38A)
Torque 2:
Approx. 280 lb-ft (379 Nm) @ 3200 rpm (for P38A)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) with Lucas GEMS or Bosch engine management systems
Fuel Type
Fuel Requirement:
Unleaded gasoline (91 RON/87 AKI minimum recommended)
Cooling System
Coolant Type:
Ethylene glycol-based antifreeze (e.g., Rover/Land Rover 'S' Type antifreeze or equivalent spec with corrosion inhibitors)
🔧 Transmission
Standard Transmission
Type 1:
4-speed automatic (ZF 4HP22)
Optional Transmission
Type 2:
5-speed manual (LT230 transfer case with manual gearbox option on early models, less common on P38A)
Transfer Case
Type:
2-speed permanent 4WD with center differential (lockable)
Transmission Fluid 1
Automatic Transmission Fluid Spec:
Dexron IIE or Dexron III (e.g., LR part number STC4862 or equivalent)
Transmission Fluid 2
Manual Transmission Fluid Spec:
API GL-4 or GL-5 (e.g., Castrol EPX 80W-90 or equivalent)
📐 Dimensions
Exterior
Length:
Approx. 4704 mm (185.2 in)
Width Excluding Mirrors:
Approx. 1790 mm (70.5 in)
Height:
Approx. 1865 mm (73.4 in) (standard ride height)
Wheelbase
Wheelbase:
Approx. 2794 mm (110.0 in)
Weights
Curb Weight Approx:
Approx. 2160 kg (4762 lbs)
Gross Vehicle Weight Rating Approx:
Approx. 2850 kg (6283 lbs)
Cargo
Cargo Volume Behind Rear Seats:
Approx. 1057 liters (37.3 cu ft)
Cargo Volume With Rear Seats Folded:
Approx. 2164 liters (76.4 cu ft)
🛡️ Safety Features
Ratings
NHTSA Rating:
Not formally rated by NHTSA for this era, but designed with robust safety features.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional (often referred to as ETC - Electronic Traction Control)
E-Diff:
Center differential lock, and optional rear electronic differential lock on specific models.
Passive Features
Airbags:
Driver and front passenger airbags (standard), optional side airbags on later models.
Body Construction:
Body-on-frame construction for robustness, safety cage structure.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Head Unit:
Optional premium sound systems, CD changers, and early satellite navigation systems were available.
Driver Assistance
Cruise Control:
Standard cruise control system.
Parking Aids:
Rear parking sensors were optional on later models.
Connectivity
Pre Bluetooth Era:
This era predates widespread Bluetooth integration; hands-free kits were aftermarket additions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 miles (12,000 km) or 12 months, whichever comes first (check specific manual for precise recommendations).
Air Filter Replacement:
Every 15,000 miles (24,000 km) or as needed based on driving conditions.
Spark Plug Replacement:
Approx. 30,000 miles (48,000 km) for standard plugs, potentially longer for platinum/iridium types.
Fluid Specifications
Engine Oil Spec 1:
API SJ or SL rated, SAE 40 or 10W/40 (check manual for specific viscosity by temperature) - e.g., Castrol GTX High Mileage 10W-40 or Valvoline MaxLife 10W-40.
Engine Oil Capacity 1:
Approx. 6.6 liters (7.0 US quarts) with filter for 4.0L V8.
Engine Oil Spec 2:
API SJ or SL rated, SAE 10W/40 or 15W/40 (check manual for specific viscosity by temperature) - e.g., Mobil 1 10W-40.
Engine Oil Capacity 2:
Approx. 7.3 liters (7.7 US quarts) with filter for 4.6L V8.
Brake Fluid Spec:
DOT 3 or DOT 4 (e.g., LR part number STC2852 or equivalent)
Power Steering Fluid Spec:
ATF Dexron IIE or Dexron III (e.g., LR part number STC4862 or equivalent)
Coolant Capacity:
Approx. 10.3 liters (10.9 US quarts)
Known Issues
E S Suspension Problems:
Common issues include compressor failure, air spring leaks (diaphragms), valve block leaks, height sensor issues, and EAS control unit failures. Requires specific diagnostic tools and knowledge.
Engine Management Issues:
Head gasket failures on some 4.0L and 4.6L V8 engines, particularly early models. Crankshaft position sensor failures, idle air control valve issues, MAF sensor problems.
Body Electrical Faults:
Door lock actuators, central locking issues, window regulator failures, BECM (Body Electrical Control Module) glitches can be problematic.
Transmission Issues:
ZF 4HP22 can develop wear in the torque converter or valve body, especially with high mileage or lack of maintenance.
📚 Vehicle History
Brand Heritage
Founding:
Land Rover founded in 1948, known for rugged off-road vehicles.
Model Evolution
Predecessor:
Classic Range Rover (Classic/Two-Door/Four-Door models, 1970-1996)
Successor:
L322 Range Rover (2002-2012)
Production
Manufacturing Plant:
Solihull, West Midlands, England
Key Updates P38A:
Introduction of EAS, more advanced electronics, revised interior and exterior styling, improved V8 engines.
🏆 Awards & Recognition
Recognitions
Off Road Capability:
Consistently recognized for superior off-road prowess and comfort.
Market Perception
Luxury Status:
Maintained its reputation as a benchmark luxury SUV with exceptional go-anywhere capability.
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