Linde Electric Forklift 336 Series: E20 E25 E30 Service Training Manual
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🏷️ Basic Information Identification Make: Linde Model: Electric Forklift Truck 336 Series Covered Models: E20, E25, E30 👋 Introduction Market Position Market Position: Linde is a globally recognized leader in material handling equipment, known for its innovative and reliable electric forklift trucks. The 336 Series represents a significant platform offering robust performance and advanced technology for various industrial applications. Competitive Analysis Competitive Analysis: Competes with other major forklift manufacturers such as Toyota, Hyster, Yale, and Crown, focusing on energy efficiency, operator comfort, and advanced control systems. Key Features Key Features: Electric power, robust design for industrial use, advanced electronic control systems for precise operation and energy regeneration, operator-centric features, and modular construction for serviceability. Serviceability Focus: The comprehensive breakdown of components and detailed procedures for their removal, disassembly, and installation highlight the manual's focus on facilitating efficient and effective serviceability of the forklift. 📋 Manual Details Coverage Areas Systems Covered: Drive Motor, Drive Gearbox, Chassis, Steering System, Controls, Electrical System, Hydraulic System, Options Model Year Coverage: Covers models across different production series, specifically differentiating between 'to series 6/95' and 'from series 7/95', which implies coverage for a range of model years within the 336 Series. Page Count Page Count: 166 Manual Type Manual Type: Service Training Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Drive Motor Details: Traction motor (pre- and post-6/95), brush checking/renewal, disassembly, fan, speed sensor Drive Gearbox Details: Drive axle removal/installation, drive axle disassembly/assembly, planetary hub reduction gearbox (pre- and post-6/95) with detailed removal, disassembly, assembly, and mounting procedures Chassis Details: Seat switch renewal, cabin torsion bar springs removal/installation Steering System Details: Steering axle removal/installation, steering cylinder and track rod link, steering cylinder seal renewal, wheel hub tapered roller bearing and shaft sealing ring renewal, axle body tapered roller bearing and wiper renewal, power steering control valve Controls Details: Travel control (accelerator sensor, output signals, neutral position adjustment), braking (brake lining renewal, foot brake adjustment, hand brake adjustment) Electrical System Details: Compact power module (traction, lift control), power module tests/installation, control panel arrangements (E20 vs. E25/E30), contactor panels, contactors (directional, regenerative braking, circuit breaker), protective circuitry testing, fuses (main circuit, control current), voltage converter, main circuit traction control (current paths for forward/reverse, freewheel, regenerative braking stages 1-3), electronic traction control unit (power supply, TRACTION ENABLE pre- and post-7/95, direction contactor control, single pedal models, cornering controls, handbrake current, temperature monitoring, speed reduction, regenerative braking, current sensor), LTM control (working hydraulics, steering, electronic lift control, enable signal, thermal switch/sensor, battery discharge cut-out, work function control, adjustments, steering function control, speed sensor 2B8), fans (pre- and post-6/95 operation), connector locations (pre- and post-6/95), combined instrument (indicator lights for various functions including field weakening, turn signals, parking brake, motor brush wear, engine temperature, service interval, battery discharge indicator), Linde Diagnostic Unit operation and programming (menu functions for programming, resetting, and read-out), brush monitoring (traction motor, working hydraulics pump motor switching contacts), wiring diagrams (pre- and post-7/95) Hydraulic System Details: Hydraulic pump motor, hydraulic pump motor brush renewal, hydraulic pump unit removal, control valve removal, pressure relief valve adjustment, working and steering hydraulics circuit diagram Options Details: Lighting, wipers, heater (voltage converter, switches, fuse boxes, wiring diagram) Specials Details: Pin Connectors (AMP-Saab) Electrical System Depth: Extremely detailed coverage of the electrical system, including power modules, contactors, fuses, voltage converters, main circuit paths, electronic traction control unit (with multiple sub-functions), sensors, combined instrument functions, and wiring diagrams for different production series. Hydraulic System Depth: Covers key hydraulic components like the pump motor, control valve, and provides circuit diagrams, indicating a comprehensive approach to hydraulic system maintenance and repair. Control Systems Detail: In-depth coverage of both travel and lift control systems, including electronic control units, sensors, and actuators, making it a valuable resource for understanding the vehicle's operational logic. Procedures Included Maintenance Procedures: Traction motor brush renewal, seat switch renewal, torsion bar spring replacement, steering cylinder seal renewal, wheel hub bearing renewal, axle body bearing renewal, brake lining renewal, brake adjustment (foot and hand), hydraulic pump motor brush renewal, control valve removal, pressure relief valve adjustment Repair Procedures: Traction motor disassembly, drive axle disassembly/assembly, planetary hub reduction gearbox disassembly/assembly, steering axle removal/installation, steering cylinder and track rod link renewal, power steering control valve service, accelerator sensor adjustment, contactor testing, fuse installation, power module installation, wiring harness troubleshooting (via diagrams), hydraulic pump unit removal, control valve removal Diagnostic Procedures: Traction motor brush monitoring, temperature monitoring (traction motors, hydraulic oil), speed sensor checks, electronic traction control unit diagnostics, Linde Diagnostic Unit operation and programming, brush monitoring (traction motor, pump motor), indicator light interpretation, warning light interpretation Troubleshooting Covered: Includes procedures for checking component outputs (e.g., accelerator sensor), testing circuitry (protective circuitry), and interpreting warning lights and diagnostic unit readouts, enabling effective troubleshooting. System Adjustment Procedures: Includes adjustments for accelerator sensor...
Linde is a globally recognized leader in material handling equipment, known for its innovative and reliable electric forklift trucks. The 336 Series represents a significant platform offering robust performance and advanced technology for various industrial applications.
Competitive Analysis
Competitive Analysis:
Competes with other major forklift manufacturers such as Toyota, Hyster, Yale, and Crown, focusing on energy efficiency, operator comfort, and advanced control systems.
Key Features
Key Features:
Electric power, robust design for industrial use, advanced electronic control systems for precise operation and energy regeneration, operator-centric features, and modular construction for serviceability.
Serviceability Focus:
The comprehensive breakdown of components and detailed procedures for their removal, disassembly, and installation highlight the manual's focus on facilitating efficient and effective serviceability of the forklift.
Covers models across different production series, specifically differentiating between 'to series 6/95' and 'from series 7/95', which implies coverage for a range of model years within the 336 Series.
Page Count
Page Count:
166
Manual Type
Manual Type:
Service Training Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Drive Motor Details:
Traction motor (pre- and post-6/95), brush checking/renewal, disassembly, fan, speed sensor
Drive Gearbox Details:
Drive axle removal/installation, drive axle disassembly/assembly, planetary hub reduction gearbox (pre- and post-6/95) with detailed removal, disassembly, assembly, and mounting procedures
Chassis Details:
Seat switch renewal, cabin torsion bar springs removal/installation
Steering System Details:
Steering axle removal/installation, steering cylinder and track rod link, steering cylinder seal renewal, wheel hub tapered roller bearing and shaft sealing ring renewal, axle body tapered roller bearing and wiper renewal, power steering control valve
Controls Details:
Travel control (accelerator sensor, output signals, neutral position adjustment), braking (brake lining renewal, foot brake adjustment, hand brake adjustment)
Electrical System Details:
Compact power module (traction, lift control), power module tests/installation, control panel arrangements (E20 vs. E25/E30), contactor panels, contactors (directional, regenerative braking, circuit breaker), protective circuitry testing, fuses (main circuit, control current), voltage converter, main circuit traction control (current paths for forward/reverse, freewheel, regenerative braking stages 1-3), electronic traction control unit (power supply, TRACTION ENABLE pre- and post-7/95, direction contactor control, single pedal models, cornering controls, handbrake current, temperature monitoring, speed reduction, regenerative braking, current sensor), LTM control (working hydraulics, steering, electronic lift control, enable signal, thermal switch/sensor, battery discharge cut-out, work function control, adjustments, steering function control, speed sensor 2B8), fans (pre- and post-6/95 operation), connector locations (pre- and post-6/95), combined instrument (indicator lights for various functions including field weakening, turn signals, parking brake, motor brush wear, engine temperature, service interval, battery discharge indicator), Linde Diagnostic Unit operation and programming (menu functions for programming, resetting, and read-out), brush monitoring (traction motor, working hydraulics pump motor switching contacts), wiring diagrams (pre- and post-7/95)
Hydraulic System Details:
Hydraulic pump motor, hydraulic pump motor brush renewal, hydraulic pump unit removal, control valve removal, pressure relief valve adjustment, working and steering hydraulics circuit diagram
Extremely detailed coverage of the electrical system, including power modules, contactors, fuses, voltage converters, main circuit paths, electronic traction control unit (with multiple sub-functions), sensors, combined instrument functions, and wiring diagrams for different production series.
Hydraulic System Depth:
Covers key hydraulic components like the pump motor, control valve, and provides circuit diagrams, indicating a comprehensive approach to hydraulic system maintenance and repair.
Control Systems Detail:
In-depth coverage of both travel and lift control systems, including electronic control units, sensors, and actuators, making it a valuable resource for understanding the vehicle's operational logic.
Procedures Included
Maintenance Procedures:
Traction motor brush renewal, seat switch renewal, torsion bar spring replacement, steering cylinder seal renewal, wheel hub bearing renewal, axle body bearing renewal, brake lining renewal, brake adjustment (foot and hand), hydraulic pump motor brush renewal, control valve removal, pressure relief valve adjustment
Repair Procedures:
Traction motor disassembly, drive axle disassembly/assembly, planetary hub reduction gearbox disassembly/assembly, steering axle removal/installation, steering cylinder and track rod link renewal, power steering control valve service, accelerator sensor adjustment, contactor testing, fuse installation, power module installation, wiring harness troubleshooting (via diagrams), hydraulic pump unit removal, control valve removal
Diagnostic Procedures:
Traction motor brush monitoring, temperature monitoring (traction motors, hydraulic oil), speed sensor checks, electronic traction control unit diagnostics, Linde Diagnostic Unit operation and programming, brush monitoring (traction motor, pump motor), indicator light interpretation, warning light interpretation
Troubleshooting Covered:
Includes procedures for checking component outputs (e.g., accelerator sensor), testing circuitry (protective circuitry), and interpreting warning lights and diagnostic unit readouts, enabling effective troubleshooting.
System Adjustment Procedures:
Includes adjustments for accelerator sensor neutral position, foot brake, hand brake, and hydraulic pressure relief valve, crucial for maintaining optimal performance and safety.
Technical Depth
Technical Depth:
Comprehensive service and repair procedures, including disassembly, assembly, adjustment, testing, and troubleshooting of key components. Covers electrical system diagnostics and wiring diagrams in detail. Includes specific procedures for different production series (pre- and post-7/95) indicating a high level of technical detail.
Component Level Detail:
Provides detailed instructions for the removal, disassembly, assembly, and installation of major components like traction motors, gearboxes, steering systems, and control valves, demonstrating a high level of technical detail.
Diagnostic Tools Integration:
Details the operation and use of the Linde Diagnostic Unit, demonstrating the manual's alignment with modern diagnostic tools for efficient troubleshooting and maintenance.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Likely searchable due to PDF format, facilitating quick information retrieval.
File Accessibility:
Available as a PDF download, offering immediate access for technicians and service personnel.
Print Quality
Print Quality:
Assumed to be high, typical of original factory documentation, with clear illustrations and diagrams.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Power Source:
Electric Motor (AC Traction Motor, AC Pump Motor)
Performance
Performance Focus:
The manual details controls and monitoring for traction and lift motor performance, including speed reduction, regenerative braking, and temperature monitoring. Specific power ratings (HP/kW) are not listed but are implicitly managed by the electronic control unit and motor specifications.
Energy Management:
Focus on regenerative braking, speed reduction, and traction enable signals highlights the manual's emphasis on efficient energy management and performance optimization of the electric powertrain.
Fuel System
Fuel System:
N/A (Battery Electric)
🔧 Transmission
Standard
Transmission Type:
Direct drive with planetary hub reduction gearbox
Optional
Optional Features:
Single Pedal Models (integrated into electronic traction control)
Features
Transmission Features:
Regenerative braking for energy recovery, electronic control of direction contactors, speed sensor integration for performance management.
📐 Dimensions
Exterior
Exterior Dimensions:
Specific dimensions for E20, E25, E30 not provided in TOC. This manual focuses on internal systems and components rather than overall chassis dimensions.
Weights
Weight Specifications:
Specific weight specifications (e.g., curb weight, lift capacity) are not detailed in the Table of Contents. The manual covers components that contribute to the operational weight and performance.
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable for this type of industrial equipment manual; focuses on operational safety through maintenance and proper system function.
Active Features
Active Safety Features Covered:
Seat switch, parking brake warning light, motor brush warning light, engine temperature warning light, travel direction indicator, hydraulic oil temperature/level warning lights, service interval indicator, electronic traction control for speed reduction and controlled braking.
Passive Features
Passive Safety Features Covered:
The manual covers the maintenance and integrity of mechanical and electrical systems which contribute to the overall safe operation of the forklift, such as brake system adjustments and steering system component renewal.
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Industrial Equipment)
Driver Assistance
Driver Assistance Features Covered:
Electronic traction control unit, sensors for steering position, speed sensors, and regenerative braking contribute to enhanced operational control and efficiency, functioning as advanced assistance systems for the operator.
Connectivity
Connectivity Features:
Linde Diagnostic Unit for system monitoring and parameter adjustment indicates a level of onboard diagnostic connectivity. Wiring diagrams and connector locations are provided for electrical system connectivity.
🔧 Maintenance
Service Intervals
Service Intervals Covered:
Service interval indicator light and its reset procedure are covered. Specific routine maintenance schedules (e.g., hours, months) are typically found in a separate operator's manual or can be inferred from the component renewal procedures detailed within this service manual.
Fluid Specifications
Fluid Specifications:
Not explicitly detailed in the Table of Contents. This manual focuses on mechanical and electrical repair and training rather than fluid type and capacity specifications, which are usually found in owner's or dedicated maintenance manuals.
Known Issues
Common Issues Addressed:
The manual is designed to address wear items like traction motor brushes, brake linings, and steering seals, and provides troubleshooting for electrical system faults, indicating common areas of service attention.
Electrical Faults Addressed:
Addresses common electrical issues through detailed wiring diagrams, contactor testing, fuse identification, and diagnostic unit procedures for the traction and lift control systems.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Linde Material Handling has a long-standing history of engineering excellence and innovation in the industrial equipment sector, consistently delivering high-performance and reliable solutions.
Model Evolution
Model Evolution Notes:
The manual highlights differences in components and systems based on production dates (e.g., to series 6/95 and from series 7/95), indicating ongoing refinements and updates to the 336 Series design.
Production Series Differentiation:
Clear distinctions are made for procedures and component configurations for models 'to series 6/95' and 'from series 7/95,' indicating significant design changes or component upgrades occurred during the 336 Series production run.
🏆 Awards & Recognition
Recognitions
Recognitions:
Linde forklifts are generally recognized for innovation, ergonomics, and efficiency in industry awards. Specific awards for the 336 Series are not detailed in the provided product information but are a testament to Linde's overall market standing.
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