Basic Information Identification Make: Linde Product Type: Forklift Truck Engine Type: Diesel Series: 351-03 Covered Models: H20-03, H25-03, H30-03, H35-03 Introduction Market Position Industry Segment: Heavy-duty Industrial Forklift Trucks Target User: Operators, Maintenance Technicians, Service Personnel for Linde Forklift Trucks Competitive Analysis Key Competitors Indirect: Other manufacturers of diesel-powered forklifts such as Toyota, Hyster, Yale, Kalmar, Komatsu. Key Features Manual Value Proposition: Provides essential information for safe and efficient operation, routine maintenance, and basic troubleshooting, ensuring longevity and optimal performance of the Linde forklift. Illustrated Content: Features original illustrations aiding in the understanding of controls, components, and procedures. Manual Details Coverage Areas Primary Coverage: Operation, Maintenance, Troubleshooting of Linde Diesel Forklift Trucks Specific Models Covered: H20-03, H25-03, H30-03, H35-03 Page Count Total Pages: 106 Manual Type Type: Original Illustrated Factory Operating Manual (User Manual) Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Core Systems: Engine, Hydraulic System, Brakes, Steering, Electrical System, Mast Operations, Attachments, Lighting, Heating Engine Specifics: Diesel Engine Operation, Fuel System, Coolant System, Oil System, Air Filter System, Soot Particulate Filter System Hydraulic Specifics: Hydraulic System Description, Components, Operation of Lifting Devices and Attachments, Hydraulic Circuit Diagrams Operator Controls Accessories: Controls and Indicators, Composite Instrument, Central-lever Control, Single-lever Control, Attachments (Sideshift, Clamp), Water Heater, Horn, Wiper operation. Procedures Included Operational Procedures: Beginning Operation, Safety Rules, Handling Fuels and Lubricants, Accident Prevention, Daily Checks, Starting/Stopping Engine, Driving (Forward/Reverse/Direction Change), Steering, Braking, Load Handling (Lifting, Loading, Unloading), Parking, Transport (Lorry, Low-bed), Towing Maintenance Procedures: Pre-operation Checks, Running-in Instructions, Scheduled Maintenance (50, 500, 1000, 2000, 3000, 5000 Hour Intervals), Fluid Checks and Changes, Filter Replacements, Lubrication, Soot Particulate Filter Regeneration/Cleaning, Radiator/Cooler Cleaning, V-Belt Checks, Battery Checks, Tire Checks, Mast Chain Cleaning, Wheel Changes Troubleshooting: Malfunctions during Operation, Troubleshooting Guides for Diesel Engine and Hydraulic System Specialized Procedures: Mast Removal, Towing Instructions (including releasing brakes and opening bypass valves), Changing Wheels, Trailer Coupling. Electrical System Maintenance: Checking fuses, fuse replacement, checking electric cables, connectors, and connections. Technical Depth Depth: Comprehensive coverage from basic operation and daily checks to detailed scheduled maintenance, component checks, and troubleshooting. Includes technical data, wiring diagrams, and hydraulic circuit diagrams for in-depth understanding. Diagrams: Includes Wiring Diagram and Hydraulic Circuit Diagram, providing detailed technical insight for repair and diagnosis. Maintenance Schedule: Detailed, tiered maintenance schedule (50, 500, 1000, 2000, 3000, 5000 hours) providing a clear roadmap for upkeep. Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF based on standard factory manual production, allowing for quick information retrieval. Print Quality Quality: Original Factory Manual quality, typically high-resolution scans with clear illustrations and legible text. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper: N/A (Digital PDF Download) Completeness Coverage: The manual covers operation, maintenance, and troubleshooting extensively, making it a comprehensive guide for users. Engine Specifications Primary Engine Engine Type: Diesel Engine (Specific manufacturer and model not provided in product info, but typical for this class of forklift would be Kubota, Perkins, or similar industrial diesel) Fuel Type: Diesel Performance Power Range Implied: Models H20-H35 suggest a power range generally from 20-35 ton capacity, with corresponding engine power outputs suitable for industrial use (likely in the 50-100 HP range, depending on specific engine configuration). Vibration Data: Frequency characteristic for human body vibrations is provided, crucial for operator comfort and health assessments. Fuel System Components: Fuel tank, fuel level sensor, fuel pre-filter (with water separator), fuel pump, fuel filter, injection system (details not specified, but typical common rail or direct injection systems). Maintenance: Fuel system water pre-separator draining, fuel filter renewal, fuel system bleeding. Cooling System Components: Radiator, coolant reservoir, coolant pump, thermostat, hoses. Maintenance: Coolant level check, coolant strength check, coolant renewal, radiator and oil cooler cleaning. Lubrication System Components: Engine oil sump, oil pump, oil filter, oil pressure sensor. Maintenance: Engine oil level check, engine oil change, engine oil filter renewal. Air Intake Exhaust Components: Air filter, intake manifold, exhaust manifold, exhaust pipe, soot particulate filter (optional or standard depending on emissions regulations). Maintenance: Air filter cleaning/renewal, soot particulate filter inspection/regeneration/cleaning, checking air intake and exhaust pipes for leaks. Emissions Control Soot Particulate Filter: Detailed procedures for regeneration, removal, and cleaning of the soot particulate filter are provided, essential for meeting environmental regulations. Transmission Standard Type: Hydrostatic transmission (HVT) is a hallmark of Linde forklifts, providing smooth acceleration, deceleration, and precise inching control. This is implied by Linde's established technology and the nature of forklift operation. Features Control: Single-pedal operation for driving (accelerate/decelerate) is a common feature with Linde's HVT system. Maintenance Fluid Type: Hydraulic fluid (specific grade and specification would be detailed in the 'Fuel and oil recommendations' section). Filter Renewal: Hydraulic system filters (pressure, suction, breather) are listed for renewal, indicating the importance of fluid cleanliness for the transmission. Dimensions Exterior Model Variations: Dimensions will vary significantly between the H20,...
Operators, Maintenance Technicians, Service Personnel for Linde Forklift Trucks
Competitive Analysis
Key Competitors Indirect:
Other manufacturers of diesel-powered forklifts such as Toyota, Hyster, Yale, Kalmar, Komatsu.
Key Features
Manual Value Proposition:
Provides essential information for safe and efficient operation, routine maintenance, and basic troubleshooting, ensuring longevity and optimal performance of the Linde forklift.
Illustrated Content:
Features original illustrations aiding in the understanding of controls, components, and procedures.
Manual Details
Coverage Areas
Primary Coverage:
Operation, Maintenance, Troubleshooting of Linde Diesel Forklift Trucks
Specific Models Covered:
H20-03, H25-03, H30-03, H35-03
Page Count
Total Pages:
106
Manual Type
Type:
Original Illustrated Factory Operating Manual (User Manual)
Checking fuses, fuse replacement, checking electric cables, connectors, and connections.
Technical Depth
Depth:
Comprehensive coverage from basic operation and daily checks to detailed scheduled maintenance, component checks, and troubleshooting. Includes technical data, wiring diagrams, and hydraulic circuit diagrams for in-depth understanding.
Diagrams:
Includes Wiring Diagram and Hydraulic Circuit Diagram, providing detailed technical insight for repair and diagnosis.
Maintenance Schedule:
Detailed, tiered maintenance schedule (50, 500, 1000, 2000, 3000, 5000 hours) providing a clear roadmap for upkeep.
Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable PDF based on standard factory manual production, allowing for quick information retrieval.
Print Quality
Quality:
Original Factory Manual quality, typically high-resolution scans with clear illustrations and legible text.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper:
N/A (Digital PDF Download)
Completeness
Coverage:
The manual covers operation, maintenance, and troubleshooting extensively, making it a comprehensive guide for users.
Engine Specifications
Primary Engine
Engine Type:
Diesel Engine (Specific manufacturer and model not provided in product info, but typical for this class of forklift would be Kubota, Perkins, or similar industrial diesel)
Fuel Type:
Diesel
Performance
Power Range Implied:
Models H20-H35 suggest a power range generally from 20-35 ton capacity, with corresponding engine power outputs suitable for industrial use (likely in the 50-100 HP range, depending on specific engine configuration).
Vibration Data:
Frequency characteristic for human body vibrations is provided, crucial for operator comfort and health assessments.
Fuel System
Components:
Fuel tank, fuel level sensor, fuel pre-filter (with water separator), fuel pump, fuel filter, injection system (details not specified, but typical common rail or direct injection systems).
Maintenance:
Fuel system water pre-separator draining, fuel filter renewal, fuel system bleeding.
Air filter, intake manifold, exhaust manifold, exhaust pipe, soot particulate filter (optional or standard depending on emissions regulations).
Maintenance:
Air filter cleaning/renewal, soot particulate filter inspection/regeneration/cleaning, checking air intake and exhaust pipes for leaks.
Emissions Control
Soot Particulate Filter:
Detailed procedures for regeneration, removal, and cleaning of the soot particulate filter are provided, essential for meeting environmental regulations.
Transmission
Standard
Type:
Hydrostatic transmission (HVT) is a hallmark of Linde forklifts, providing smooth acceleration, deceleration, and precise inching control. This is implied by Linde's established technology and the nature of forklift operation.
Features
Control:
Single-pedal operation for driving (accelerate/decelerate) is a common feature with Linde's HVT system.
Maintenance
Fluid Type:
Hydraulic fluid (specific grade and specification would be detailed in the 'Fuel and oil recommendations' section).
Filter Renewal:
Hydraulic system filters (pressure, suction, breather) are listed for renewal, indicating the importance of fluid cleanliness for the transmission.
Dimensions
Exterior
Model Variations:
Dimensions will vary significantly between the H20, H25, H30, and H35 models. Specifics like overall length, width, and mast height are critical for operational planning and are detailed in the 'Technical Data' section of the manual.
Weights
Gross Vehicle Weight:
Will vary by model (H20, H25, H30, H35) and configured mast/attachment. The 'Technical Data' section will provide operational weight and service weight.
Load Capacity:
Directly indicated by model number: H20 (approx. 2000 kg), H25 (approx. 2500 kg), H30 (approx. 3000 kg), H35 (approx. 3500 kg) at a specified load center (typically 500mm).
Safety Features
Ratings
Compliance:
Likely compliant with relevant industrial truck safety standards (e.g., ISO, EN, ANSI/UL, depending on the market).
Active Features
Braking System:
Service brake (likely hydraulic), parking brake (integrated or separate).
Steering System:
Precise steering for maneuverability, with specific checks and adjustments detailed.
Operator Controls:
Ergonomic controls and indicators for safe operation, including composite instrument panel.
Passive Features
Operator Compartment:
Operator seat with seat belt, overhead guard for protection.
Lighting:
Front and rear working lights, directional indicators, hazard warning lights for visibility.
Important Information
Safety Rules:
Dedicated section on safety rules, important safety information, and accident prevention checks.
Fuel Handling:
Specific guidance on handling fuels and lubricants safely.
Technology Features
Infotainment
N A:
N/A for this industrial equipment.
Driver Assistance
Integrated Features:
While not 'driver assistance' in the automotive sense, features like Linde's hydrostatic transmission, intuitive controls, and potential integrated diagnostics contribute to operational efficiency and safety.
Connectivity
Data Logger:
Mention of a 'Data Logger' suggests the possibility of recording operational parameters, which can be used for performance analysis or diagnostics.
Controls Indicators
Instrument Panel:
Composite instrument panel providing essential operational data and warnings.
Maintenance
Service Intervals
Initial Service:
Checks and services before initial operation, checks after the first 50 service hours.
Regular Maintenance:
Daily checks and servicing, 500-hour inspection and maintenance, 1000-hour inspection and maintenance, 2000-hour inspection and maintenance, 3000-hour inspection and maintenance, 5000-hour inspection and maintenance.
As Required Maintenance:
Also includes 'Inspection and maintenance as required', indicating tasks that should be performed based on observed condition rather than strict hours.
Fluid Specifications
Engine Oil:
Specific SAE viscosity grades and API/ACEA specifications provided in the 'Fuel and oil recommendations' section. Typically multi-grade oils like 10W-40 or 15W-40 for diesel engines.
Hydraulic Oil:
Specific hydraulic oil grades (e.g., ISO VG 46 or similar) will be listed. Importance of cleanliness and correct type for hydrostatic transmission.
Coolant:
Antifreeze/coolant mixture specification (e.g., ethylene glycol based with corrosion inhibitors) and recommended concentration ratio.
Lubricants:
Specific lubricating greases for pivot points, bearings, and mast components, as well as chain spray.
Battery Grease:
Specific mention of 'Battery grease' in the fluid recommendations, indicating its use for battery terminal maintenance.
Chain Spray:
Mention of 'Chain spray' as a required lubricant, highlighting its importance for mast chain lubrication.
Known Issues
Common Wear Items:
Based on typical forklift usage: wear on forks, mast chains, hydraulic seals, tires, and potential clogging of filters (air, fuel, hydraulic) or particulate filters.
Troubleshooting Focus:
The manual provides specific troubleshooting guides for the diesel engine and hydraulic system, indicating areas where operators or technicians might encounter issues.
Common Checks:
Frequent checks for tyre pressure, tyre damage, fuel level, oil level, coolant level are emphasized, reflecting common wear and tear points.
Vehicle History
Brand Heritage
Linde History:
Linde Material Handling is a globally recognized manufacturer with a long history and strong reputation for innovative and reliable material handling equipment, including forklifts.
Model Evolution
Series 351-03:
The '03' designation likely indicates a specific generation or series update within Linde's forklift lineup. Such updates typically involve improvements in engine technology, hydraulics, ergonomics, and safety features.
Production
Manufacturing Location:
Linde forklifts are manufactured globally. Specific production location for this series is not detailed in the product info.
Awards & Recognition
Recognitions
Brand Recognition:
Linde is a recipient of numerous industry awards for innovation, design, and product quality in the material handling sector, reflecting the reliability and advanced engineering of their forklifts.
Certifications
Emission Standards:
The mention of a 'Soot Particulate Filter' indicates compliance with modern emission standards (e.g., EU Stage IIIB/IV or EPA Tier 4). The manual provides procedures for managing this system.
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