Basic Information Identification Make: Linde Model: Truck Type 005 Covered Models: A13, A15 Generation Generation Identifier: Type 005 Codes Vehicle Codes: A13, A15 Introduction Market Position Market Segment: Industrial Material Handling Equipment (Forklift Trucks) Competitive Analysis Key Competitors: KION Group brands (e.g., STILL, OM STILL), Toyota Material Handling, Crown Equipment Corporation, Jungheinrich, Hyster-Yale Group. Key Features Product Focus: Specialized service training manual for Linde's Type 005 forklift trucks, focusing on in-depth repair and maintenance procedures for technician-level users. Manual Details Coverage Areas Systems Covered: Travel Drive, Steering, Brake, Lifting Device, Cylinders, Electrical System, Hydraulic System, Swivel Shift Fork, Installations/Covers, PLC, WPG, Troubleshooting Page Count Page Count: 537 Manual Type Manual Type: Service Training (Workshop) Manual Language Language: English Format Format: PDF Download Source Source Type: Original Factory Service Training Manual Manual Coverage Systems Covered Drive System Details: Comprehensive coverage of the travel motor, including terminal markings, removal, drive pinion, drive wheel changes, carbon brush exchange, carbon brush monitoring, temperature monitoring, maintenance, and specifications. Gearbox commissioning and oil changes are also detailed. Steering System Details: Explains the principle of manual steering, digital setpoint generator (general, pin assignment, setting), steering controller (block diagram, pin assignment, main current terminals, setting, safety circuit), and servo unit (general, carbon brush exchange, steering transmission with actual value potentiometer, removal, and mounting). Braking System Details: Covers the plan of the hydraulic brake, electromagnetic spring-loaded brake, braking processes, hydraulic brake system functional characteristics (electrical adjustment of pressure switch, snifter clearance setting), idling wheel brake (automatic adjusting device, removal, brake shoe/adjusting device exchange, brake pressure reducer), and electromagnetic spring-loaded brake (functional characteristics, removal, setting, dismantling, mechanical brake release, and specifications). Lifting Device Details: Details load carriage removal and mounting, mast stays, proximity switch and block connector locations on telescopic and triplex masts, control chain setting on triplex masts, guide roller setting, support and guide roller locations, and chain testing and maintenance. Cylinder System Details: Includes cylinder support, dismantling of the main lift cylinder, Leitungsbruchsicherung (line break protection), and dismantling of the pulling cylinder (swivel feature). Electrical System Details: Provides in-depth coverage of multiplex technology (MUX) basics, MUX component locations, various modules (A21 versions, A21L, A23, output/input modules, decoder, binary output module, proportional amplifier, display board 8U31, valve switch-over module), block diagrams for travel and hydraulic/electric systems, component locations in assembly compartments, valve and component locations in swivel shift forks, proximity switch settings, light scanners, DC/DC converters, travel transducers, speed sensors, multifunctional levers, battery removal, interface configurations for travel/lift pulse control systems (with PSION and notebooks), combined travel/lift pulse control system operation (main current circuit, control signals, controller operating modes, hydraulic system operation, safety/thermal monitoring, serial interface, parameter setting, diagnosis, aisle end safety features, end of aisle safeguards), digital travel and pump control systems (FPS programming with PSION and notebooks), status displays, error memory, and travel parameters. Hydraulic System Details: Covers the block diagram of the hydraulic system, location of hydraulic components, pump motor (general, carbon brush exchange, pump unit removal), hydraulic pump, lift module (operation, functional elements, setting work, coil resistance values, emergency release valve), SWR directional valve block (functional characteristics, setting elements, coil resistance values), runback filter with manometer, checking hydraulic oil level, adjusting simultaneous swiveling/shifting, and pipe/hose unions. Swivel Shift Fork Details: Includes a plan and component names for the swivel shift fork, guide rollers, removal of the swivel shift fork, adjustment of tooth profile play, setting the guide block, special tool usage, adjusting pulling cylinders, shaft coupling, removing the toothed shaft, and hydromotor. Installations Covers Details: Provides a block diagram and details for removing and setting the spindle motor (seat adjuster). Plc Details: Covers PLC operations, function monitor for serial transmission, PLC input and output operands (tables of symbols), interface adapter, using the PSION manual programming unit, and a list of parameters. Wpg Details: Explains the WPG (Weight Preselector), its operating principles (control system), keypad functions, block diagram, component locations, displacement transducer, shelf scanner setting, load sensor setting, WPG terminal distribution board, adjustment/description of menus (normal mode, configuration, programming, monitor), parameters for destination targeting, determining values, adjustment charts, and error messages. Control Logic Coverage: Extensive coverage of PLC logic, WPG control system, and digital travel/pump control system logic, including programming and parameter setting, indicates a deep dive into the operational control logic. Procedures Included Maintenance Procedures: Includes travel motor maintenance, gearbox oil change, carbon brush exchange/monitoring for travel motor and pump motor, hydraulic oil level check, and chain testing/maintenance. Repair Procedures: Detailed procedures for removing and mounting components such as travel motors, drive pinions, drive wheels, gearboxes, servo units, brake components (shoes, adjusting devices, electromagnetic brakes), load carriages, cylinders, pump units, spindle motors, and swivel shift forks. It also covers component exchanges like carbon brushes and brake shoes. Adjustment Procedures: Includes setting the snifter clearance, electrical adjustment of the pressure switch, automatic adjusting device for idling...