Original Illustrated Factory Operating Instructions (User Manual) for Linde Diesel Explosion Protected Forklift Truck H-Series Type 396 Ex.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
H50D Ex
H60D Ex

Format: PDF, 227 Pages
Language: English

Contents:

1. Introduction
Your truck
Intended use
Impermissible use
Basic information on explosion protection
Description of use and climatic conditions
Symbols used
Technical description
Taking delivery of the industrial truck
Legal requirements for placing on the market
2. Safety
Safety guidelines
Residual risks
Stability
In the case of tip-over
Handling consumables
Qualified person
Regulations
Fit attachments
Fork carriage emergency lowering
Emergency exit with attached rear window
3. Overview
Identification plates
Nameplate
Truck overview
Operating devices
Display unit
4. Operation
Service plan before initial commissioning
Instructions for running-in
Pre-shift checks
Standard equipment
Entering and exiting the truck
Adjusting the standard drivers seat and comfort drivers seat
Adjusting the height-adjustablecomfortdriversseat
Adjusting the luxury driversseat
Adjusting the armrest
Adjusting the steering column
Settingtheclock
Seatbelt
Starting and stopping the internal combustion engine (dual-pedal operation)
Driving (dual-pedal operation)
Starting and stopping the internal combustion engine (single-pedal operation)
Driving (single-pedal operation)
Steeringsystem
Brakesystem
Signal horn
Joystick with central lever operation
Joystick with single lever operation
Windscreen wipers
Special equipment
Depressurisation
Driverscab
Adjusting the drivers seat with rotating device
Working with a load
Before picking up a load
Adjusting the fork armdistance
Taking up loads
Travelling with load
Setting down loads
Towing device
Before leaving the truck
Loading/transporting
Removing the lift mast
Securing the overhead guard against moving forwards or backwards
Loading
Transportation by lorry or low-bedsemi-trailer
5. Maintenance
General information
Inspection and maintenance data
Recommendations for consumables
Inspection and maintenance overview
Service planas required
50-hour service plan
1000-hour service plan
2000-hour service plan
3000-hour service plan
6000-hour service plan
Engine
Checking the engine oil level
Changing the engine oil
Changing the engine oil filter
Fuel
Draining water from the fuel pre-filter
Changing the fuel filter
Changing the fuel pre-filter
Bleeding the fuel system
Cleaning the fuel tank ventilationhose
Checking the coolant level
Checking coolant level for exhaust gas and turbo charger
Changing the coolant
Check the coolant concentration
Clean the water cooler and hydraulic oil cooler and check for leaks
Checking the condition and secure positioning of the engine support and engine mounting
Checking the condition and tension of the V-ribbed belt
Changing the V-ribbed belt
Changing the air filter cartridge, checking the vacuum-operated switch
Changing the air filter safety cartridge
Checking the dust discharge valve
Checking the intake and exhaust pipes for leaks
Clean the heat exchanger
Draining water from the intercooler
Checking the valve clearance
Changing the crankcase bleeder valve
Gearbox
Planetary transmission: Checking the oil level and checking for leaks
Planetary transmission: Changing the oil and cleaning the magnetic plug
Checking the fastenings of the axlec lamps
Checking the hydraulic pumps mounting on the engine
Chassis, bodywork and fittings
Cleaning the truck
Bonnet
Floorplate
Checking the seat belt for condition and function
Checking the mounting of the chassis,tilt cylinders and steering axle
Lubricating the overhead guard bearings and tilt cylinder bearings
Checking and oiling other bearing points and joints
Topping up the water tank in the washer system
Chassis frame
Wheel change
Tightening the wheel fastenings
Checking tyres for damage and foreign objects
Check the tyre pressure
Cleaning and greasing the steering axle
Checking the mountings of the steering cylinder and steering pivot pin
Operating devices
Checking the parking brake for correct operation
Checking the pedal group
Checking the bellow sat the actuating lever
Electrics
Checking electric cables and connections for condition and tightness
Battery: checking the condition, acid level and acid density
Hydraulics
Changing the hydraulic oil
Hydraulic system: Checking the oil level
Hydraulic system: changing the filters
Checking the bleeder valve on the hydraulic tank for correct operation
Checking the hydraulic system for leaks
Checking the pre-load of the double hoses
Load lift system
Working on the lift mast and at the front of the truck
Cleaning and spraying the lift mast chain
Checking the mounting, condition and function of the lift mast, lift mast chains, lift cylinders and end stops
Adjusting the lift mast chain
Checking the fork arms and fork arm safety devices
Lubricating the mast fixation
Self-help
Opening the cover to the electrical system
Fuses for special electrical equipment
Opening the central electrical system cover
Fuses for basic electrical equipment
Diagnostic connector
Malfunctions during operation
Malfunctions, causes and remedies (diesel engine)
Malfunctions, causes and remedieshydraulic system
Jump start
Towing
Shutting down
Shutting down the truck
Disposal of old trucks
6. Technical data
H50DEx type sheet
H60DEx type sheet
Truck configuration
Tyre variants and rim sizes
Load capacity diagrams and lift mast data as at 11/2011
Additional capacity rating plate for attachments
Noise emission values
Vibration characteristic values for bodily vibrations .