Linde Electric Forklift Truck 325 Series: E20 E25 E30 Service Training Manual PDF Download

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Basic Information Identification Make: Linde Model: 325 Series Electric Forklift Truck Covered Models: ['E20', 'E25', 'E30'] Codes Series Coverage: {'E20': '5/81 to 1/86', 'E25': '5/81 to 1/86', 'E30': '5/81 to...

Type: Material Handling

Verkoper:

Sku: 67943

Labels: 325 Series Forklifts Linde

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Description

Basic Information
Identification
Make:	Linde
Model:	325 Series Electric Forklift Truck
Covered Models:	['E20', 'E25', 'E30']
Codes
Series Coverage:	{'E20': '5/81 to 1/86', 'E25': '5/81 to 1/86', 'E30': '5/81 to 1/86'}

Introduction
Market Position
Target Audience:	Professional forklift technicians, maintenance personnel, and service departments responsible for the upkeep of Linde 325 Series electric forklifts.
Competitive Analysis
Value Proposition:	Provides essential, factory-authorized information for the maintenance and repair of specific Linde forklift models from a critical production era (early to mid-1980s). Crucial for supporting older, but still operational, fleet equipment.
Key Features
Manual Focus:	Emphasis on electrical and hydraulic systems, crucial for the performance and reliability of electric forklifts. Includes specific details for E20, E25, and E30 models within the defined series range.

Manual Details
Coverage Areas
Covered Systems And Components:	['Electric Motors (Technical Data)', 'Wiring Diagrams', 'Control Circuit', 'Battery Dimensions and Weight', 'Electronic System Adjustment', 'Maintenance Procedures', 'Repair Instructions', 'Hydraulic Circuit Diagrams']
Page Count
Page Count:	64
Manual Type
Manual Type:	Service Training Manual
Language
Language:	English
Format
Format:	PDF Download

Manual Coverage
Systems Covered
Electrical System:	Detailed coverage of electric motor technical data, comprehensive wiring diagrams, and control circuit schematics are provided. This manual offers in-depth understanding of the forklift's electrical architecture.
Hydraulic System:	Includes detailed hydraulic circuit diagrams, essential for understanding the power and control of lifting and tilting functions. Crucial for troubleshooting hydraulic leaks, pump issues, and cylinder malfunctions.
Battery And Power Management:	Specifications for battery dimensions and weight are included, vital for proper fitment and weight distribution. Guidance on managing the power system is also a key aspect.
Procedures Included
Routine Maintenance:	Covers essential maintenance tasks, including lubrication, cleaning, inspections, and general upkeep to ensure optimal performance and longevity of the forklift.
Troubleshooting And Diagnostics:	Provides instructions and guidance for diagnosing and resolving common issues, particularly within the electrical and hydraulic systems. This includes adjustments to electronic systems.
Repair And Overhaul:	Detailed maintenance and repair instructions for various components and systems are included, enabling technicians to perform component replacements, adjustments, and complete overhauls.
Electronic System Calibration:	Specific guidance on adjusting the electronic system is a critical feature, ensuring that control parameters are set correctly for each forklift model and its operational environment.
Technical Depth
Depth Of Coverage:	Comprehensive. This is a factory service training manual, indicating a high level of technical detail suitable for trained technicians. It covers diagnostics, adjustments, maintenance, and repair procedures.
Diagnostic Capabilities:	Advanced. Covers electrical system diagnostics, hydraulic system troubleshooting, and electronic system adjustments, providing the necessary information for in-depth fault finding.
Repair Documentation:	Detailed. Includes step-by-step repair instructions for key components and systems, supported by illustrations and diagrams.

Manual Specifications
File Format
File Format:	PDF
Print Quality
Print Quality:	High Resolution (Assumed for Service Manual)
Binding Type
Binding Type:	N/A (Digital Download)
Paper Type
Paper Type:	N/A (Digital Download)
Searchability
Searchable Text:	Likely Searchable (Standard for modern PDFs)

Engine Specifications
Primary Engine
Engine Type:	Electric Motor (Specific model/manufacturer not detailed in product info, but characteristic of Linde electric forklifts)
Performance
Performance Characteristics:	Information on electric motor technical data, likely including power output, RPM ranges, and efficiency ratings relevant to the E20, E25, and E30 capacities, is provided within the manual.
Fuel System
Power Source:	Battery Electric (requiring charging)

Transmission
Standard
Transmission Type:	Electric Drive (Direct or via gearbox, specific details in manual)
Optional
Optional Features:	N/A (As specified in product information)
Features
Drive Control:	Electronically controlled drive system, with adjustment procedures detailed in the manual.

Dimensions
Exterior
Forklift Dimensions:	Specific dimensions for E20, E25, E30 models (lift height, fork length, overall length, width, turning radius) are typically found in the 'Technical Data' sections of such manuals, though not explicitly listed in the product description.
Weights
Battery Specifications:	Manual includes Battery Dimensions and Weight, critical for understanding forklift weight distribution and battery compartment requirements. Specific battery types (e.g., lead-acid, voltage, Ah capacity) would be detailed.
Cargo
Load Capacities:	The model designations (E20, E25, E30) indicate approximate load capacities in hundreds of kilograms (e.g., 2000 kg, 2500 kg, 3000 kg). Detailed specifications would be in the manual.

Safety Features
Ratings
Industrial Safety Standards:	While specific safety ratings (e.g., OSHA, ANSI) are not detailed in the product info, factory service manuals ensure adherence to design and operational safety standards applicable to forklifts of that era.
Active Features
Operational Safety:	Control circuit and electronic system adjustments are crucial for safe operation. Proper maintenance of hydraulic and electrical systems, as detailed in the manual, directly impacts safety.
Passive Features
Operator Protection:	Features typical of forklifts of this era would include operator overhead guards, seat belts (depending on specific configuration), and stable chassis design. Manuals would detail checks and maintenance for these.

Technology Features
Infotainment
Operator Interface:	The manual would describe the forklift's controls, instrument panel indicators, and any operator feedback systems, which would be relatively basic by modern standards but critical for safe operation.
Driver Assistance
Electronic Control Features:	Focuses on the electronic system for controlling drive speed, lift functions, and hydraulic actuators. Adjustment procedures are a key technological aspect covered.
Connectivity
Diagnostic Ports:	Likely includes information on any diagnostic ports or test points available for connecting testing equipment to diagnose electrical and electronic systems.

Maintenance
Service Intervals
General Maintenance Schedule:	While specific intervals (e.g., daily, weekly, monthly, annual) are not provided in the product description, the manual's 'Maintenance and Repair Instructions' chapter would detail these for various components and systems, based on operating hours or calendar time.
Fluid Specifications
Hydraulic Fluid Type:	The manual would specify the correct type, viscosity, and capacity of hydraulic fluid required for the lift, tilt, and steering systems. This is critical for preventing seal damage and ensuring smooth operation.
Electrical Component Lubrication:	Specific lubricants or greases for electrical connectors or rotating motor components might be detailed where applicable for maintenance.
Known Issues
Common Wear Items:	For forklifts of this vintage, common wear items typically include lift chains, hydraulic hoses and seals, electrical contacts in controllers, drive and lift motor brushes, and tires. The manual would provide procedures for their inspection and replacement.
Electrical System Challenges:	Older electronic control systems can be prone to component degradation (capacitors, relays) and connector corrosion. The manual's detailed wiring diagrams and adjustment procedures are key to troubleshooting these.
Hydraulic System Challenges:	Common issues include hydraulic fluid contamination, worn pump seals, cylinder leaks, and valve block malfunctions. The hydraulic circuit diagrams are essential for diagnosing these problems.

Vehicle History
Brand Heritage
Linde Forklift Legacy:	Linde Material Handling is a globally recognized manufacturer of forklifts and warehouse trucks, known for innovation in hydraulic systems and electric drive technology. The 325 series represents their commitment to electric lift truck design during the specified period.
Model Evolution
325 Series Era:	The 1981-1986 production range places the 325 series in a period of significant advancement in electric forklift technology, focusing on increased efficiency, improved control systems, and operator comfort.
Production
Manufacturing Period:	Production for covered models (E20, E25, E30) spans from May 1981 to January 1986.

Awards & Recognition
Recognitions
Linde Innovation History:	Linde has a long history of innovation in material handling. While specific awards for the 325 series aren't detailed, the brand's reputation for robust and efficient equipment is well-established.
Ratings
Product Reliability:	Factory service manuals are built around ensuring and restoring product reliability. The detailed procedures aim to maintain the forklift's performance to original factory standards.
Certifications
Industry Compliance:	Manuals for industrial equipment are developed to ensure that maintenance and repair practices comply with relevant safety and operational standards of the time.