Linde Forklift H-Series Type 1218: HT25D HT30D Operating Instructions and Schematic Diagram
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🏷️ Basic Information Identification Make: Linde Model: H-Series Type 1218 Forklift Truck Covered Models: HT25D, HT30D Product Type: Original Illustrated Factory Operating Instructions Codes Product Name: Linde Forklift Truck H-Series Type 1218: HT25D HT30D Operating Instructions and Schematic Diagram Generation Type: Factory Original Manual 👋 Introduction Market Position Category: Industrial Forklift Trucks Target User: Operators and maintenance personnel of Linde H-Series Type 1218 forklifts. Key Features Product Type: Diesel Forklift Truck Series: H-Series Type 1218 Manual Purpose: Operating Instructions and Repair Guidance 📋 Manual Details Coverage Areas Systems Covered: Introduction, Safety, Overview, Operation, Maintenance, Technical Datasheet Content Types: Operating Instructions, Schematic Diagrams Page Count Total Pages: 158 Operating Instructions Pages: 147 Schematic Diagram Pages: 11 Manual Type Type: Operating Instructions (User Manual) and Schematic Diagram Language Language: English Format File Format: ZIP (includes PDF files) 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission System (Hydraulic Transmission Gear, Drive Axle Gearbox) Hydraulics: Lifting Devices, Attachments, Hydraulic System (Intake, Return, Respirator), Load Lifting System Chassis And Controls: Steering System, Brake System, Chassis Frame, Control System (Parking Brake, Driving Brake, Inching Controls) Electrical: Electrics (Battery Charging, Cables, Fuses) Instrumentation: Controller and panel, instrument cluster. Procedures Included Operation: Running-in, Pre-shift and Daily Checks, Mounting/Dismounting, Driving (Forward, Reverse, Inching, Inclines), Parking, Load Handling (Picking Up, Driving with, Unloading), Truck Transport, Truck Storage Maintenance: Periodic Checks, 100/500/1000/3000-hour Service Plans, Engine Maintenance (Oil, Filters, Fuel System, Valves, Injectors, Belts, Hoses), Cooling System Maintenance (Fins, Coolant), Transmission Maintenance (Filters, Oil Change), Axle Maintenance (Gearbox Oil, Bearings), Brake System Maintenance (Adjustment, Fluid), Steering Axle Lubrication, Chassis Inspection, Electrical System Checks, Hydraulic System Maintenance (Filters, Oil), Load Lifting System Maintenance (Forks, Mast, Chains) Safety: Safety Guidelines, Residual Risks, Stability, Tip-over Procedures, Consumable Handling, Competent Person Regulations, Attachment Fitting Technical Adjustments: Valve clearance adjustment, brake adjustments, and hydraulic system checks are included. Operator Ergonomics: Adjustment of driver's seat, steering column adjustment. Load Handling Specifics: Adjusting fork spacing, picking up a load, driving with a load, unloading, tow coupling. Pre Operation: Pre-shift checks, daily checks, before exiting the truck procedures. Technical Depth Depth: Comprehensive operational guidance, routine maintenance procedures, periodic service intervals, visual inspection points, and detailed schematic diagrams for electrical and hydraulic systems. Diagnostics: Basic troubleshooting information is implied through detailed component checks and maintenance procedures. Troubleshooting Focus: Emphasis on routine checks and preventative maintenance rather than in-depth fault diagnosis beyond basic system checks. Schematic Utility: Schematic diagrams are provided for electrical and hydraulic systems, aiding in component identification and troubleshooting. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable Binding Type Binding: N/A (Digital Files) Paper Type Paper Type: N/A (Digital Files) Illustrations Image Quality: High Quality Illustrated Images Diagram Detail: Includes detailed circuit diagrams essential for electrical and hydraulic system understanding. Diagrams Diagram Type: Circuit Diagrams (Schematic Diagram - 11 pages) ⚙️ Engine Specifications Primary Engine Fuel Type: Diesel Fuel System Components: Fuel Filter/Water Trap, Fuel Pre-filter, Fuel System Charging Maintenance Intervals Examples: Engine Oil Change, Engine Oil Filter Replacement, Fuel Filter Replacement, Air Filter Cleaning/Replacement, Valve Clearance Adjustment Air System: Change air filter insert, check vacuum switch, cleaning air filter insert. Performance Related Engine Idling: Checking and adjusting engine idling regulator. Cooling System Belts: Checking and adjusting radiator fan V-belt, replacing radiator fan V-belt. 🔧 Transmission Standard Type: Hydraulic Transmission Features Filters: Fine Hydraulic Transmission Oil Filter, Hydraulic Transmission Crude Oil Filter Maintenance Fluid Type: Hydraulic Transmission Oil Drive Axle: Changing drive axle gearbox oil, checking drive axle gearbox oil, lubricating conical roller bearings. 📐 Dimensions Weights Load Capacity Ht25D: 2500 kg (approximate, refer to load rating plate) Load Capacity Ht30D: 3000 kg (approximate, refer to load rating plate) Load Handling Load Center Distance: Specification provided in manual, crucial for safe operation. 🛡️ Safety Features Ratings Stability: Stability guidelines and tip-over procedures are covered. Active Features Seat Belt: Seat belt status and performance checks are detailed. Passive Features General Guidelines: Safety guidelines, residual risks, and handling of consumables are addressed. 💡 Technology Features Infotainment N/A: Not applicable for this type of industrial equipment. Driver Assistance Instrument Cluster: Instrument cluster description and function are provided for operator awareness. 🔧 Maintenance Service Intervals Schedule: 100-hour, 500-hour, 1000-hour, and 3000-hour service plans are outlined. Filter Replacement: Regular replacement of engine oil filter, fuel filter, and hydraulic filters based on operating hours. Fluid Specifications Engine Oil: Recommended fuels and oils specified (actual specifications depend on specific engine variant and operating conditions). Hydraulic Oil: Hydraulic oil type and capacity are detailed for maintenance. Brake Fluid: Brake fluid level check and replacement procedures are included. Coolant: Changing the coolant, checking the coolant level. Known Issues Common Areas: While not explicitly listed as 'known issues', the comprehensive maintenance sections cover common wear and tear components such as filters, belts, hoses, and lubrication points. Diagnostic Checks Brakes: Checking and adjusting the driving brake...
Specification provided in manual, crucial for safe operation.
🛡️ Safety Features
Ratings
Stability:
Stability guidelines and tip-over procedures are covered.
Active Features
Seat Belt:
Seat belt status and performance checks are detailed.
Passive Features
General Guidelines:
Safety guidelines, residual risks, and handling of consumables are addressed.
💡 Technology Features
Infotainment
N/A:
Not applicable for this type of industrial equipment.
Driver Assistance
Instrument Cluster:
Instrument cluster description and function are provided for operator awareness.
🔧 Maintenance
Service Intervals
Schedule:
100-hour, 500-hour, 1000-hour, and 3000-hour service plans are outlined.
Filter Replacement:
Regular replacement of engine oil filter, fuel filter, and hydraulic filters based on operating hours.
Fluid Specifications
Engine Oil:
Recommended fuels and oils specified (actual specifications depend on specific engine variant and operating conditions).
Hydraulic Oil:
Hydraulic oil type and capacity are detailed for maintenance.
Brake Fluid:
Brake fluid level check and replacement procedures are included.
Coolant:
Changing the coolant, checking the coolant level.
Known Issues
Common Areas:
While not explicitly listed as 'known issues', the comprehensive maintenance sections cover common wear and tear components such as filters, belts, hoses, and lubrication points.
Diagnostic Checks
Brakes:
Checking and adjusting the driving brake and parking brake operation is detailed.
Steering:
Cleaning and lubricating the steering axle is covered.
Preventative Maintenance
Cooling System:
Cleaning cooling fins and changing coolant are crucial maintenance tasks outlined.
Hoses:
Checking or replacing hoses of the fuel system and cooling system.
Mounts:
Checking the condition and fastening of engine mounts.
Electrical Connections:
Checking the condition and tightness of cables and connections, checking fuses.