Linde IC-Engine H20 H25 H30 H35 Series 351 Forklift Complete Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Linde Model: H20, H25, H30, H35 Series 351 Vehicle Type: IC-Engine Forklift Truck Series: 351 Power Type: Internal Combustion Engine 👋 Introduction Market Position Market Position: Essential resource for owners and technicians of Linde H20-H35 Series 351 forklift trucks, enabling cost-effective maintenance and repair. Value Proposition Value Proposition: Empowers users to perform their own maintenance and repairs, significantly reducing service costs and downtime. Key Features Key Features: Step-by-step instructions, clear diagrams and illustrations, comprehensive coverage, digital accessibility, permanent ownership. Target Audience Target Audience: Forklift owner-operators, maintenance departments, industrial repair shops, and technical schools. Benefit Statement Benefit Statement: Provides the essential knowledge to keep Linde H20-H35 Series 351 forklifts running efficiently and reliably, minimizing downtime and maximizing operational lifespan. 📋 Manual Details Coverage Coverage Areas: Complete service and repair procedures A-Z, all models, engines, trim, and transmission types Pages Page Count: Estimated 1000+ pages (typical for comprehensive workshop manuals of this scope) Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Systems Covered: Engine, powertrain, chassis, hydraulics, electrical systems, steering, braking, operator's cabin, lifting mechanisms, drive axles, cooling system, fuel system, exhaust system, emission controls, operator interface, safety systems Procedures Procedures Included: Routine maintenance, scheduled servicing, troubleshooting guides, diagnostic procedures, component removal and installation, rebuilding procedures, adjustments, specifications, wiring diagrams, hydraulic schematics, general repairs, torque specifications, testing procedures Depth Technical Depth: Comprehensive; suitable for basic servicing to complete engine and transmission rebuilds, advanced diagnostics, and electrical system troubleshooting Specific Procedures Engine Overhaul Procedures: Includes cylinder head removal/installation, piston and ring replacement, crankshaft and bearing inspection/replacement, valve train service, timing component replacement. Transmission Rebuild Procedures: Details on hydrostatic pump/motor disassembly, torque converter removal/installation, clutch pack service, gear set inspection and replacement. Hydraulic Component Rebuild: Instructions for rebuilding hydraulic cylinders, control valves, and hydraulic motors, including seal kit replacement and component testing. Electrical Troubleshooting: Comprehensive wiring diagrams, fuse/relay identification, diagnostic steps for starting system, charging system, and operational control circuits. Chassis And Steering Procedures: Front axle, rear steer axle, steering linkage, kingpins, wheel bearings, frame inspection, and maintenance. Mast And Fork Systems Procedures: Mast assembly inspection, lubrication, roller adjustment, chain adjustment and replacement, fork carriage maintenance, and hydraulic cylinder rod seal replacement. Technical Data Torque Specifications: Detailed torque values for all critical fasteners, including engine components, transmission bolts, wheel nuts, hydraulic fittings, and mast components. Schematics: Includes detailed hydraulic schematics and electrical wiring diagrams for accurate diagnosis and repair. Part Identification: While not a parts catalog, the manual will reference specific part names and types necessary for repair procedures. 📊 Manual Specifications File Details File Format: PDF (Portable Document Format) Searchability: Likely text-searchable, allowing quick navigation to specific topics Print Options Print Quality: High quality, suitable for printing individual pages or the entire document Print Usability: Printable on demand; users can print specific sections or the entire manual Device Compatibility Device Compatibility: All PC & MAC Computers, tablets, mobile phones (requires Adobe Reader or compatible PDF viewer) Software Requirements Software Requirements: Adobe Reader (or equivalent PDF reader) - often pre-installed, free download available ⚙️ Engine Specifications Engine Variants Primary Engine Types: Internal Combustion Engines (specific manufacturers/models like Perkins, Kubota, or Deutz may vary by regional spec and year, but manual covers all variants for the 351 series) Performance Typical Horsepower Range: Range from approximately 40 HP to 70 HP depending on specific engine variant and model (H20 to H35 capacities) Fuel System Fuel System Coverage: Fuel injection, carburetion (if applicable to older models), fuel pumps, filters, lines, and storage Cooling System Cooling System Coverage: Radiator, coolant, fan, water pump, thermostat, hoses, and related controls Lubrication System Lubrication System Coverage: Engine oil, oil filters, oil pumps, lubrication passages, and oil pressure checks 🔧 Transmission Transmission Types Transmission Types Covered: Typically hydrostatic transmission (HST) or torque converter automatic transmissions for industrial forklifts of this era. Manual covers all types fitted to the 351 series. Transmission Features Transmission Features Coverage: Hydraulic control, power splitting, drive axle engagement, forward/reverse operation, speed control, torque management Transmission Maintenance Transmission Fluid Specifications: Manual will specify required transmission fluid types (e.g., ISO VG 32, VG 46 hydraulic oil, or specific ATF types depending on transmission variant) and capacities. 📐 Dimensions Capacities Lift Capacity Range: H20: 2000 kg (4,400 lbs), H25: 2500 kg (5,500 lbs), H30: 3000 kg (6,600 lbs), H35: 3500 kg (7,700 lbs) Dimensions Typical Mast Height: Varies significantly based on mast configuration (e.g., 3-stage, duplex, simplex masts); manual will detail specifications for various mast types. Weights Operating Weight Range: Approximately 3,500 kg to 5,500 kg (7,700 lbs to 12,100 lbs), depending on model and configuration. 🛡️ Safety Features Operator Safety Operator Safety Features Coverage: Seat belts, overhead guard (OHG), load backrest, braking systems, steering column safety, visibility enhancements, operator presence system (if equipped). Hydraulic Safety...
Essential resource for owners and technicians of Linde H20-H35 Series 351 forklift trucks, enabling cost-effective maintenance and repair.
Value Proposition
Value Proposition:
Empowers users to perform their own maintenance and repairs, significantly reducing service costs and downtime.
Key Features
Key Features:
Step-by-step instructions, clear diagrams and illustrations, comprehensive coverage, digital accessibility, permanent ownership.
Target Audience
Target Audience:
Forklift owner-operators, maintenance departments, industrial repair shops, and technical schools.
Benefit Statement
Benefit Statement:
Provides the essential knowledge to keep Linde H20-H35 Series 351 forklifts running efficiently and reliably, minimizing downtime and maximizing operational lifespan.
📋 Manual Details
Coverage
Coverage Areas:
Complete service and repair procedures A-Z, all models, engines, trim, and transmission types
Pages
Page Count:
Estimated 1000+ pages (typical for comprehensive workshop manuals of this scope)
Comprehensive; suitable for basic servicing to complete engine and transmission rebuilds, advanced diagnostics, and electrical system troubleshooting
Specific Procedures
Engine Overhaul Procedures:
Includes cylinder head removal/installation, piston and ring replacement, crankshaft and bearing inspection/replacement, valve train service, timing component replacement.
Transmission Rebuild Procedures:
Details on hydrostatic pump/motor disassembly, torque converter removal/installation, clutch pack service, gear set inspection and replacement.
Hydraulic Component Rebuild:
Instructions for rebuilding hydraulic cylinders, control valves, and hydraulic motors, including seal kit replacement and component testing.
Electrical Troubleshooting:
Comprehensive wiring diagrams, fuse/relay identification, diagnostic steps for starting system, charging system, and operational control circuits.
Chassis And Steering Procedures:
Front axle, rear steer axle, steering linkage, kingpins, wheel bearings, frame inspection, and maintenance.
Mast And Fork Systems Procedures:
Mast assembly inspection, lubrication, roller adjustment, chain adjustment and replacement, fork carriage maintenance, and hydraulic cylinder rod seal replacement.
Technical Data
Torque Specifications:
Detailed torque values for all critical fasteners, including engine components, transmission bolts, wheel nuts, hydraulic fittings, and mast components.
Schematics:
Includes detailed hydraulic schematics and electrical wiring diagrams for accurate diagnosis and repair.
Part Identification:
While not a parts catalog, the manual will reference specific part names and types necessary for repair procedures.
📊 Manual Specifications
File Details
File Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable, allowing quick navigation to specific topics
Print Options
Print Quality:
High quality, suitable for printing individual pages or the entire document
Print Usability:
Printable on demand; users can print specific sections or the entire manual
Device Compatibility
Device Compatibility:
All PC & MAC Computers, tablets, mobile phones (requires Adobe Reader or compatible PDF viewer)
Software Requirements
Software Requirements:
Adobe Reader (or equivalent PDF reader) - often pre-installed, free download available
⚙️ Engine Specifications
Engine Variants
Primary Engine Types:
Internal Combustion Engines (specific manufacturers/models like Perkins, Kubota, or Deutz may vary by regional spec and year, but manual covers all variants for the 351 series)
Performance
Typical Horsepower Range:
Range from approximately 40 HP to 70 HP depending on specific engine variant and model (H20 to H35 capacities)
Fuel System
Fuel System Coverage:
Fuel injection, carburetion (if applicable to older models), fuel pumps, filters, lines, and storage
Cooling System
Cooling System Coverage:
Radiator, coolant, fan, water pump, thermostat, hoses, and related controls
Typically hydrostatic transmission (HST) or torque converter automatic transmissions for industrial forklifts of this era. Manual covers all types fitted to the 351 series.
Manual will specify required transmission fluid types (e.g., ISO VG 32, VG 46 hydraulic oil, or specific ATF types depending on transmission variant) and capacities.
📐 Dimensions
Capacities
Lift Capacity Range:
H20: 2000 kg (4,400 lbs), H25: 2500 kg (5,500 lbs), H30: 3000 kg (6,600 lbs), H35: 3500 kg (7,700 lbs)
Dimensions
Typical Mast Height:
Varies significantly based on mast configuration (e.g., 3-stage, duplex, simplex masts); manual will detail specifications for various mast types.
Weights
Operating Weight Range:
Approximately 3,500 kg to 5,500 kg (7,700 lbs to 12,100 lbs), depending on model and configuration.
Hydraulic system relief valves, hose burst protection, safety interlocks for mast operation.
Braking System
Braking System Coverage:
Service brakes (typically hydraulic drum or disc), parking brake, hydraulic braking system components, adjustment, and inspection.
💡 Technology Features
Operator Interface
Operator Interface Features Coverage:
Dashboard indicators, control levers for hydraulics and drive, steering wheel, pedal controls, safety interlock systems.
Diagnostics
Diagnostic Capabilities:
Manual will provide detailed diagnostic flowcharts, error code explanations (if applicable for electronically controlled components), and test procedures for identifying faults.
Electrical System
Electrical System Coverage:
Battery, starter motor, alternator, lighting system, engine control unit (ECU) if applicable, sensors, wiring harnesses, fuses, relays, and diagnostic connectors.
Hydraulic System
Hydraulic System Coverage:
Hydraulic pump, control valves, cylinders (lift, tilt, side-shift), hoses, filters, reservoir, pressure regulation, and flow control.
🔧 Maintenance
Service Intervals
Typical Engine Oil Change Interval:
e.g., Every 500 operating hours or 12 months, whichever comes first (refer to manual for exact specification).
Typical Hydraulic Filter Change Interval:
e.g., Every 1000 operating hours or 24 months (refer to manual for exact specification).
Typical Transmission Fluid Change Interval:
e.g., Every 1500 operating hours or 24 months, depending on duty cycle (refer to manual for exact specification).
Fluid Specifications
Engine Oil Specifications:
Manual will specify SAE viscosity grades (e.g., 15W-40, 10W-30) and API service classifications (e.g., CI-4, CJ-4) based on engine manufacturer recommendations.
Hydraulic Fluid Specifications:
Manual will specify hydraulic oil ISO viscosity grades (e.g., ISO VG 32, VG 46, VG 68) and type (e.g., anti-wear hydraulic oil).
Coolant Specifications:
Manual will specify ethylene glycol based antifreeze/coolant mixture and concentration for optimal corrosion protection and freeze protection.
Known Issues
Common Wear Items:
Tire wear, brake pad/shoe wear, hydraulic cylinder seals, mast chain stretching, engine belts and hoses, exhaust system components, battery degradation.
Potential Troubleshooting Areas:
Hydraulic system leaks or slow operation, engine performance issues (misfires, power loss), transmission engagement problems, electrical system faults, steering system responsiveness.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Linde Material Handling is a globally recognized leader in forklifts and warehouse equipment, known for engineering excellence and robust designs, particularly with hydrostatic drivetrains.
Model Evolution
Model Evolution:
The H20-H35 Series 351 represents a generation of Linde's IC engine forklift trucks, built upon a legacy of reliable performance and ergonomic design, likely incorporating advancements in engine efficiency and operator comfort compared to earlier models.
Production Period
Typical Production Years:
While not explicitly stated, the 'Series 351' designation suggests a specific production era, likely from the late 1990s through the early 2000s or similar, prior to major redesigns of Linde's forklift lines.
🏆 Awards & Recognition
Recognition
Industry Recognition:
Linde forklifts generally receive high marks for durability, operator comfort, and operational efficiency in industry reviews. Specific awards for the 351 series may vary by region and publication year.
Certifications
Regulatory Compliance:
The manual will cover procedures to maintain compliance with relevant safety standards (e.g., OSHA, EN standards) for forklift operation and maintenance.
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