Linde Electric Reach Truck Type 115-03: R14 R16 R20 (-03 N-03 HD-03) Service Training (Workshop) Manual
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🏷️ Basic Information Identification Make: Linde Model: Electric Reach Truck Type Code: 115-03 Covered Models: R14-03, R14HD-03, R14N-03, R16-03, R16HD-03, R16N-03, R20-03, R20N-03 Codes Manual Id Parts List: Refer to specific model part number documentation for chassis numbers. 👋 Introduction Market Position Segment: Industrial Material Handling Equipment - Electric Reach Trucks. Target Audience: Maintenance technicians, service engineers, workshop personnel, and fleet managers responsible for Linde R14, R16, and R20 series reach trucks. Competitive Analysis Competitors: Other major reach truck manufacturers such as Jungheinrich, Toyota, Crown, and Hyster-Yale. Value Proposition: Provides original, factory-level technical information essential for accurate and efficient servicing, maximizing uptime and performance of Linde equipment. Key Features Manual Type: Comprehensive Service Training / Workshop Manual. Content Richness: Includes detailed system descriptions, diagnostic procedures, schematics, and maintenance schedules. Digital Delivery: Convenient PDF download format. 📋 Manual Details Coverage Areas Primary Coverage: Service Training (Workshop) for Linde Electric Reach Truck Type 115-03 models. Secondary Coverage: Operation, Maintenance, Diagnostics, Troubleshooting, Repair, Circuit Diagrams. Page Count Service Training Instruction: 241 Pages Keypad Operation Instruction: 17 Pages Manual Type Type: Original Illustrated Factory Service Training (Workshop) Manual Language Language: English Format Delivery Format: ZIP Download File Types Included: PDF 📖 Manual Coverage Systems Covered Powertrain And Drive: Traction motor, drive axle, gearbox, drive wheel, traction motor brake, regenerative braking. Chassis And Undercarriage: Chassis, covers, panelling, steering binnacle, operator's console, operator's seat, battery carrier, load wheels, wheels and tyres, brake installation, hydraulic braking system. Hydraulic Systems: Operating hydraulics, hydraulic oil, suction filter, valve block, hydraulic valve block, hydraulic pump motor, lift and lower hydraulics, reach hydraulics, sideshift hydraulics, tilt hydraulics, hydraulic cylinders, load support, forks. Electrical And Electronic: Battery and accessories, battery lock sensor, electrical control, AC control operating principle, connector locations, fuses, emergency isolator, 13 Volt power supply, control module (LDC 61), charge resistor module, traction power module, direction selection switch, parking brake, accelerator, brake pedal switch, traction motor temperature sensor, speed reduction switches, steering system electrical control, drive wheel position potentiometer, steering wheel unit, operator display. Operator Interface And Controls: Keypad operation, drive and brake controls, accelerator and brake pedals, operating elements, joysticks. Procedures Included Maintenance Procedures: Regular service plans (50h, 1000h, 2000h, 5000h, 10000h), cold store service plans (50h, 250h, 1000h, 2500h, 5000h for various hour ranges), recommended lubricants, standard and non-standard torques, changing hydraulic oil and suction filter. Troubleshooting And Diagnostics: Overview of diagnostics, Canbox usage, software updates, Pathfinder, traction diagnostic codes, hydraulic diagnostic codes, steering diagnostic codes, display diagnostic codes, LAC diagnostic codes (traction and hydraulic). Repair And Overhaul: Mast unit service, mast removal and dismantling, hydraulic cylinder service (including bleeding), drive axle, gearbox, traction motor, electrical components (control modules, power modules, motors), steering system components, braking system components. Safety And Handling: Maintenance safety guidelines, emergency lower, emergency steering and parking brake release, securing for transportation, slinging the truck, towing procedure, jacking the truck. Technical Depth Depth: Comprehensive. Covers routine maintenance, advanced diagnostics, component-level repair, and electrical system troubleshooting with detailed schematics. Detail Level: High. Includes detailed illustrations, circuit diagrams, diagnostic code explanations, and torque specifications. 📊 Manual Specifications File Format Type: PDF Quality: Original factory quality with high-resolution images and clear diagrams. Likely searchable text. Print Quality Digital Format: Digital download (PDF) suitable for printing individual sections or the entire manual. Binding Type Physical Representation: Not applicable (digital download). Paper Type Digital Format: Not applicable (digital format). ⚙️ Engine Specifications Primary Engine Type: Electric Motor (AC Traction Motor) Performance Power Output Range: Specific power ratings for R14, R16, R20 models are not detailed in the provided product information but are typical for industrial electric forklifts in this class (e.g., 3-7 kW for drive motor, higher for lift motor). Fuel System Type: Battery Electric Components Traction Motor Features: AC technology for efficiency and performance, temperature monitoring. 🔧 Transmission Standard Type: Direct drive to the drive axle (typically via gearbox). Optional Features: Not specified in product info, but modern reach trucks often have sophisticated electronic control of drive functions. Features Braking System: Integrated traction motor brake (standard), hydraulic braking system (service/parking), load wheel brakes. 📐 Dimensions Exterior Vehicle Type: Reach Truck Capacities And Lift Heights: Model dependent (R14, R16, R20 refer to load capacities in hundreds of kg; detailed lift heights and truck dimensions require consulting specific model data sheets or the manual's detailed sections). Weights Battery Configuration: Typically 48V or 80V systems with various Ah capacities, impacting overall weight and operating time. 🛡️ Safety Features Ratings Industry Standards: Adheres to relevant industrial truck safety standards (e.g., ISO, ANSI/UL). Active Features Operator Assistance: Curve control, switch-controlled speed reduction, lift stop sensor, parking brake engagement. Control And Interlocks: Battery lock sensor, emergency isolator, safety precautions for electrical systems. Passive Features Structural: Mast unit design, operator seat assembly, chassis structure. Emergency Systems: Emergency lower, emergency steering, parking brake release. 💡 Technology Features...
Refer to specific model part number documentation for chassis numbers.
👋 Introduction
Market Position
Segment:
Industrial Material Handling Equipment - Electric Reach Trucks.
Target Audience:
Maintenance technicians, service engineers, workshop personnel, and fleet managers responsible for Linde R14, R16, and R20 series reach trucks.
Competitive Analysis
Competitors:
Other major reach truck manufacturers such as Jungheinrich, Toyota, Crown, and Hyster-Yale.
Value Proposition:
Provides original, factory-level technical information essential for accurate and efficient servicing, maximizing uptime and performance of Linde equipment.
Key Features
Manual Type:
Comprehensive Service Training / Workshop Manual.
Content Richness:
Includes detailed system descriptions, diagnostic procedures, schematics, and maintenance schedules.
Digital Delivery:
Convenient PDF download format.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service Training (Workshop) for Linde Electric Reach Truck Type 115-03 models.
Battery and accessories, battery lock sensor, electrical control, AC control operating principle, connector locations, fuses, emergency isolator, 13 Volt power supply, control module (LDC 61), charge resistor module, traction power module, direction selection switch, parking brake, accelerator, brake pedal switch, traction motor temperature sensor, speed reduction switches, steering system electrical control, drive wheel position potentiometer, steering wheel unit, operator display.
Operator Interface And Controls:
Keypad operation, drive and brake controls, accelerator and brake pedals, operating elements, joysticks.
Procedures Included
Maintenance Procedures:
Regular service plans (50h, 1000h, 2000h, 5000h, 10000h), cold store service plans (50h, 250h, 1000h, 2500h, 5000h for various hour ranges), recommended lubricants, standard and non-standard torques, changing hydraulic oil and suction filter.
Mast unit service, mast removal and dismantling, hydraulic cylinder service (including bleeding), drive axle, gearbox, traction motor, electrical components (control modules, power modules, motors), steering system components, braking system components.
Safety And Handling:
Maintenance safety guidelines, emergency lower, emergency steering and parking brake release, securing for transportation, slinging the truck, towing procedure, jacking the truck.
Technical Depth
Depth:
Comprehensive. Covers routine maintenance, advanced diagnostics, component-level repair, and electrical system troubleshooting with detailed schematics.
Detail Level:
High. Includes detailed illustrations, circuit diagrams, diagnostic code explanations, and torque specifications.
📊 Manual Specifications
File Format
Type:
PDF
Quality:
Original factory quality with high-resolution images and clear diagrams. Likely searchable text.
Print Quality
Digital Format:
Digital download (PDF) suitable for printing individual sections or the entire manual.
Binding Type
Physical Representation:
Not applicable (digital download).
Paper Type
Digital Format:
Not applicable (digital format).
⚙️ Engine Specifications
Primary Engine
Type:
Electric Motor (AC Traction Motor)
Performance
Power Output Range:
Specific power ratings for R14, R16, R20 models are not detailed in the provided product information but are typical for industrial electric forklifts in this class (e.g., 3-7 kW for drive motor, higher for lift motor).
Fuel System
Type:
Battery Electric
Components
Traction Motor Features:
AC technology for efficiency and performance, temperature monitoring.
🔧 Transmission
Standard
Type:
Direct drive to the drive axle (typically via gearbox).
Optional
Features:
Not specified in product info, but modern reach trucks often have sophisticated electronic control of drive functions.
Features
Braking System:
Integrated traction motor brake (standard), hydraulic braking system (service/parking), load wheel brakes.
📐 Dimensions
Exterior
Vehicle Type:
Reach Truck
Capacities And Lift Heights:
Model dependent (R14, R16, R20 refer to load capacities in hundreds of kg; detailed lift heights and truck dimensions require consulting specific model data sheets or the manual's detailed sections).
Weights
Battery Configuration:
Typically 48V or 80V systems with various Ah capacities, impacting overall weight and operating time.
🛡️ Safety Features
Ratings
Industry Standards:
Adheres to relevant industrial truck safety standards (e.g., ISO, ANSI/UL).
Operator display for monitoring truck status, diagnostics, and potentially performance parameters.
Driver Assistance
Performance Enhancement:
Curve control, switch-controlled speed reduction for improved safety and control.
Connectivity
Diagnostic Tools:
Canbox and Pathfinder are specified as diagnostic tools for system analysis and software updates.
Electrical Control
Ac Control Principle:
Detailed explanation of the AC control operating principle for traction and hydraulics.
Modules:
Specific control modules like LDC 61 (Control Module), Charge Resistor Module (A11), Traction Power Module, Hydraulic Power Module are covered.
Steering System
Type:
Electrical steering with components like steering wheel potentiometer and drive wheel position potentiometer.
🔧 Maintenance
Service Intervals
Standard Schedule:
50 h, 1000 h, 2000 h, 5000 h, 10000 h
Cold Store Schedule:
Specific schedules for cold store environments including 50 h, 250 h, 1000 h, 2500 h, 5000 h across various hour ranges up to 19750 h.
Fluid Specifications
Hydraulic Oil:
Manual specifies 'Recommended lubricants' which would include the correct hydraulic fluid type (e.g., ISO VG 32 or VG 46 depending on application and temperature).
Lubrication Points:
Manual covers recommended lubricants for various components including gearbox, bearings, and other moving parts.
Known Issues
Common Wear Items:
Load wheels, drive wheels, steering components, hydraulic seals, electrical connectors, and battery contacts are typical wear items in reach trucks. Specific common issues would be detailed within diagnostic sections.
Torques
Standard Specifications:
Manual includes 'Standard torques' for critical fasteners.
Non Standard Specifications:
Manual includes 'Non standard torques' for specific components.
📚 Vehicle History
Brand Heritage
Manufacturer:
Linde Material Handling (part of KION Group), known for innovative and high-quality industrial trucks.
Model Evolution
Type Code Significance:
Type 115-03 represents a specific generation or configuration of Linde's electric reach trucks. The model designations R14, R16, R20 indicate nominal load capacities (e.g., 1.4, 1.6, 2.0 tonnes).
Hd And N Variants:
'HD' likely signifies Heavy Duty variants, and 'N' might denote Narrow aisle or specific feature configurations.
Production
Manufacturing Location:
Linde manufacturing facilities worldwide (specific to model series). Service documentation is typically produced concurrently with the model's production.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Linde is a highly recognized brand in material handling, often awarded for innovation and product quality. Specific awards for this model series are not detailed in the product description.
Ratings
Certification:
Likely certified to relevant industrial equipment safety and performance standards.
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