🏷️ Basic Information Identification Make: Linde Model Family: Electric Reach Truck Type 115 Ex Covered Models: R14 Ex, R16 Ex, R20 Ex Codes Product Type Code: 115 Ex Control System Code: PL-G1000 👋 Introduction Market Position Application Segment: Industrial Material Handling Equipment (Warehousing, Logistics) Competitive Analysis Key Competitors: Crown, Toyota Material Handling, Hyster-Yale, Jungheinrich Key Features Vehicle Type: Electric Reach Truck (specialized for hazardous environments - 'Ex' designation) Control System Integration: Specific to PL-G1000 control system, implying integrated diagnostics and parameter settings Manual Value Proposition: Provides original factory insights for efficient operation and maintenance of potentially complex Ex-rated equipment. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair of Linde Electric Reach Trucks Type 115 Ex Specific Modules Covered: Drive System, Undercarriage, Steering System, Brake System, Controls, Electrics/Electronics, Hydraulics, Pump Unit Page Count Total Pages: 81 Manual Type Type: Factory Service Training (Workshop) Manual Language Primary Language: English Format Delivery Format: PDF Download Accessibility: Downloadable PDF for easy access and digital storage. 📖 Manual Coverage Systems Covered Powertrain: Traction motor: description, removal/installation, dismantling/assembly Chassis Suspension: Undercarriage, Wheels and tyres (driving wheel leak resistance check) Steering: Steering system: steering motor removal Braking: Brake system: brake-traction motor, brake-load wheel Operator Interface: Controls: Display elements, Display and controls Electrical Electronics: Electrical system description, Gas warning system description, Equipment system (acknowledge/channel module removal/installation) Hydraulics: Pump unit: Hydraulic pump unit Procedures Included Maintenance: Inspection of driving wheel leak resistance, system start-up procedures Diagnostics Troubleshooting: Troubleshooting of electrical/electronic systems, setting alarm thresholds, calibrating measuring head Repair Rebuild: Traction motor removal, installation, dismantling, and assembly; Steering motor removal; Equipment system module removal and installation Calibration: Specific procedure for calibrating a measuring head using calibration gas. Technical Depth Detail Level: Comprehensive workshop-level repair and diagnostics Diagnostic Support: Includes troubleshooting sections for electrical and electronic faults Component Level Repair: Detailed instructions for dismantling and assembling major components like the traction motor Wiring Diagrams: Detailed wiring diagrams provided for basic equipment and the PL-G1000 control system. 📊 Manual Specifications File Format Type: PDF Searchability: Likely text-searchable (standard for professionally produced PDFs) Print Quality Image Resolution: High quality images, as stated in product description Binding Type Digital Format: N/A (Digital Download) Paper Type Digital Format: N/A (Digital Download) Completeness Coverage: Covers specified models and key systems with detailed technical information Illustrations Diagram Types: High quality images and circuit diagrams included. ⚙️ Engine Specifications Primary Engine Type: Electric Traction Motor Performance Specific Performance Data: Not detailed in product info; covered within manual Fuel System Power Source: Battery Electric Components Traction Motor Details: Dismantling and assembly procedures provided Brake System Components: Covers brake-traction motor and brake-load wheel. 🔧 Transmission Standard Type: Electric Drive (likely integrated with traction motor and control system) Optional Variants: N/A (specific to model designation) Features Control Integration: Integral to PL-G1000 control system for performance and diagnostics 📐 Dimensions Exterior Vehicle Type: Reach Truck (dimensions vary by R14, R16, R20 capacity ratings) Weights Gross Weight: Varies by model (R14 Ex, R16 Ex, R20 Ex); specific data within manual 🛡️ Safety Features Ratings Ex Rating: Certified for operation in potentially explosive atmospheres (specific ATEX or equivalent standards implied) Active Features Gas Warning System: Specific system for detection of hazardous gases, with troubleshooting and calibration procedures. Passive Features Component Protection: Implied by 'Ex' rating, requiring specialized components and wiring. 💡 Technology Features Infotainment Operator Display: Display elements and control interfaces are covered, providing operational status. Driver Assistance Safety Systems: Gas warning system is a critical safety technology for Ex-rated equipment. Connectivity Control System: PL-G1000 control system likely offers diagnostic and operational parameter management. 🔧 Maintenance Service Intervals Routine Checks: Driving wheel leak resistance check mentioned; detailed intervals not in product description, but covered in manual. Fluid Specifications Hydraulic Fluid: Specific type and capacity would be detailed in the manual's annex or relevant sections. Lubricants: Specific lubricant types for motor and bearings would be detailed in the manual. Known Issues Common Failures: Troubleshooting section suggests potential issues in electrical systems, gas warning systems, and drive components. Preventive Maintenance Component Wear: Traction motor and brake system maintenance are key focus areas. 📚 Vehicle History Brand Heritage Company Focus: Linde Material Handling is a leading global manufacturer of forklifts and warehouse trucks. Model Evolution Reach Truck Development: Continuous development in battery technology, ergonomics, and safety for warehouse operations. Production Manufacturing Origin: Linde trucks are manufactured globally, with specific plants in Europe and North America. 🏆 Awards & Recognition Recognitions Industry Awards: Linde products frequently receive design and innovation awards, though specific awards for this model are not listed. Certifications Safety Certification: The 'Ex' designation implies compliance with relevant international standards for hazardous environments (e.g., ATEX in Europe).