Linde Electric Lift Truck Series 336-02 Explosion Protected: E20 E25 E30 Service Training Manual
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🏷️ Basic Information Identification Make: Linde Model: Electric Lift Truck Series 336-02 Explosion Protected Covered Models: E20, E25, E30 Series Designation: 336-02 Codes Product Code: 336-02 Generation Explosion Protection Designation: Explosion Protected (Ex Series) 👋 Introduction Market Position Product Category: Industrial Material Handling Equipment Competitive Analysis Key Differentiator: Explosion protected design for operation in hazardous environments (e.g., chemical plants, refineries). Key Features Manual Value Proposition: Provides essential technical knowledge for safe and efficient operation, maintenance, and repair of Linde explosion-protected electric forklift trucks. Explosion Protection Details: The manual emphasizes the specific explosion protection measures relevant to the truck's operation in hazardous areas, including marking and commissioning aspects. Repair Focus: The manual is designed to aid in the repair of the specified Linde lift truck models. 📋 Manual Details Coverage Areas Primary Coverage: Service Training, Operation, Maintenance, Repair Specific Component Coverage: Battery plug-in unit, battery connector, battery coupling, wheels, brake, fork arms, indicator instruments, flameproof enclosures, control housings, voltage transformers, traction motors, pump motor, gearbox, driver seat, steering system, speed controller, switch amplifiers, Zener barriers, monitoring units. Operating Instructions: General information and instructions for operating the truck are provided. Page Count Total Pages: 118 Manual Type Type: Original Factory Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Electrical System: Comprehensive coverage including traction motors, pump motor, battery, electrical installation, control housings (Zone 1 & Zone 2), voltage transformers, intrinsic safety enclosures, switch amplifiers, Zener barriers, voltage supply, insulation monitoring, terminal assignments, circuit diagrams (traction control, lift control, lighting, etc.), flameproof enclosure components. Drive Train: Detailed information on traction motors (technical data, general, brush wear checks, cleaning) and gearbox (drive axle removal/installation, cleaning). Hydraulic System: Covers working hydraulics, maintenance, emergency functions, manual mast tilting, manual fork carrier lowering (Zone 1 & Zone 2), and hydraulic control valve removal/installation (Zone 1). Chassis And Body: Includes information on wheels, brake system, fork arms, and driver seat (leakage resistance). Explosion Protection: Dedicated sections on explosion protection measures, marking, commissioning, and specific details related to flameproof enclosures and intrinsic safety in potentially explosive atmospheres. Environmental Considerations: Includes a section on environmental conditions relevant to truck operation. Operator Controls: Covers operator control elements and specific components like the truck speed controller. Procedures Included Maintenance And Repair: Covers routine maintenance, component replacement (traction motor carbon brushes, speed controller, battery connector/coupling, hydraulic control valve), cleaning procedures, and general repair instructions. Diagnostics And Testing: Includes procedures for checking leakage resistance of driver seat and driving wheels, performance testing of switch amplifiers, checking internal resistances of Zener barriers, checking insulation resistance of the electric system, and checking PG-glands for sealing effects. Installation And Commissioning: Details on installation and replacement of batteries, commissioning of the truck, and installation of battery couplings and connectors. Troubleshooting: While not explicitly labeled as troubleshooting, the detailed diagnostic procedures and circuit diagrams are instrumental for identifying and rectifying faults. Technical Depth Depth Of Coverage: Comprehensive technical detail suitable for service technicians, including schematics, circuit diagrams, technical data, and specific component descriptions. Covers both basic operational instructions and in-depth repair and maintenance procedures. Specialized Topics: Detailed explanations of explosion protection principles, intrinsically safe circuits, and compliance with directives like 94/9/EC are present. Electrical Schematics: Multiple detailed circuit diagrams are present, covering various aspects of the truck's electrical system for in-depth analysis. 📊 Manual Specifications File Format Digital Format: PDF Searchability: PDF format typically allows for text searching of keywords and technical terms. Print Quality Image And Diagram Quality: High quality illustrated factory images and circuit diagrams Diagram Clarity: Circuit diagrams are provided, ensuring clarity for electrical system diagnosis and repair. Diagram Format: Schematic drawings of individual components in flameproof enclosures are included for detailed visualization. Binding Type Binding Type: Not Applicable (PDF Download) Paper Type Paper Type: Not Applicable (PDF Download) ⚙️ Engine Specifications Primary Engine Power Source: Electric Performance Motor Types: Traction Motors, Pump Motor Component Functionality: Details the function and description of key electrical components like switch amplifiers and Zener barriers, crucial for understanding system behavior. Motor Maintenance: Specific procedures for traction motor maintenance, including brush checks and cleaning, are detailed. Fuel System Energy Storage: Battery 🔧 Transmission Standard Drive System: Electric Drive Axle Optional Control System: Electric Speed Controller Features Gearbox Information: Drive axle removal and installation procedures are covered. Drive System Maintenance: Includes procedures for checking traction motor carbon brush wear and cleaning traction motors, vital for drive system longevity. Drive Axle Service: Procedures for removing and installing the drive axle are provided, facilitating service. 📐 Dimensions Exterior Model Variants: E20, E25, E30 (implying different lift capacities and potentially slight dimensional variations) Weights Battery Handling: Specific procedures for battery installation and replacement, highlighting battery unit design and connections. 🛡️ Safety Features Ratings Explosion Protection Zones: Covers operation and protection measures within Zone 1 and Zone 2 potentially...
Electric Lift Truck Series 336-02 Explosion Protected
Covered Models:
E20, E25, E30
Series Designation:
336-02
Codes
Product Code:
336-02
Generation
Explosion Protection Designation:
Explosion Protected (Ex Series)
👋 Introduction
Market Position
Product Category:
Industrial Material Handling Equipment
Competitive Analysis
Key Differentiator:
Explosion protected design for operation in hazardous environments (e.g., chemical plants, refineries).
Key Features
Manual Value Proposition:
Provides essential technical knowledge for safe and efficient operation, maintenance, and repair of Linde explosion-protected electric forklift trucks.
Explosion Protection Details:
The manual emphasizes the specific explosion protection measures relevant to the truck's operation in hazardous areas, including marking and commissioning aspects.
Repair Focus:
The manual is designed to aid in the repair of the specified Linde lift truck models.
General information and instructions for operating the truck are provided.
Page Count
Total Pages:
118
Manual Type
Type:
Original Factory Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Electrical System:
Comprehensive coverage including traction motors, pump motor, battery, electrical installation, control housings (Zone 1 & Zone 2), voltage transformers, intrinsic safety enclosures, switch amplifiers, Zener barriers, voltage supply, insulation monitoring, terminal assignments, circuit diagrams (traction control, lift control, lighting, etc.), flameproof enclosure components.
Drive Train:
Detailed information on traction motors (technical data, general, brush wear checks, cleaning) and gearbox (drive axle removal/installation, cleaning).
Hydraulic System:
Covers working hydraulics, maintenance, emergency functions, manual mast tilting, manual fork carrier lowering (Zone 1 & Zone 2), and hydraulic control valve removal/installation (Zone 1).
Chassis And Body:
Includes information on wheels, brake system, fork arms, and driver seat (leakage resistance).
Explosion Protection:
Dedicated sections on explosion protection measures, marking, commissioning, and specific details related to flameproof enclosures and intrinsic safety in potentially explosive atmospheres.
Environmental Considerations:
Includes a section on environmental conditions relevant to truck operation.
Operator Controls:
Covers operator control elements and specific components like the truck speed controller.
Procedures Included
Maintenance And Repair:
Covers routine maintenance, component replacement (traction motor carbon brushes, speed controller, battery connector/coupling, hydraulic control valve), cleaning procedures, and general repair instructions.
Diagnostics And Testing:
Includes procedures for checking leakage resistance of driver seat and driving wheels, performance testing of switch amplifiers, checking internal resistances of Zener barriers, checking insulation resistance of the electric system, and checking PG-glands for sealing effects.
Installation And Commissioning:
Details on installation and replacement of batteries, commissioning of the truck, and installation of battery couplings and connectors.
Troubleshooting:
While not explicitly labeled as troubleshooting, the detailed diagnostic procedures and circuit diagrams are instrumental for identifying and rectifying faults.
Technical Depth
Depth Of Coverage:
Comprehensive technical detail suitable for service technicians, including schematics, circuit diagrams, technical data, and specific component descriptions. Covers both basic operational instructions and in-depth repair and maintenance procedures.
Specialized Topics:
Detailed explanations of explosion protection principles, intrinsically safe circuits, and compliance with directives like 94/9/EC are present.
Electrical Schematics:
Multiple detailed circuit diagrams are present, covering various aspects of the truck's electrical system for in-depth analysis.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
PDF format typically allows for text searching of keywords and technical terms.
Print Quality
Image And Diagram Quality:
High quality illustrated factory images and circuit diagrams
Diagram Clarity:
Circuit diagrams are provided, ensuring clarity for electrical system diagnosis and repair.
Diagram Format:
Schematic drawings of individual components in flameproof enclosures are included for detailed visualization.
Binding Type
Binding Type:
Not Applicable (PDF Download)
Paper Type
Paper Type:
Not Applicable (PDF Download)
⚙️ Engine Specifications
Primary Engine
Power Source:
Electric
Performance
Motor Types:
Traction Motors, Pump Motor
Component Functionality:
Details the function and description of key electrical components like switch amplifiers and Zener barriers, crucial for understanding system behavior.
Motor Maintenance:
Specific procedures for traction motor maintenance, including brush checks and cleaning, are detailed.
Fuel System
Energy Storage:
Battery
🔧 Transmission
Standard
Drive System:
Electric Drive Axle
Optional
Control System:
Electric Speed Controller
Features
Gearbox Information:
Drive axle removal and installation procedures are covered.
Drive System Maintenance:
Includes procedures for checking traction motor carbon brush wear and cleaning traction motors, vital for drive system longevity.
Drive Axle Service:
Procedures for removing and installing the drive axle are provided, facilitating service.
📐 Dimensions
Exterior
Model Variants:
E20, E25, E30 (implying different lift capacities and potentially slight dimensional variations)
Weights
Battery Handling:
Specific procedures for battery installation and replacement, highlighting battery unit design and connections.
🛡️ Safety Features
Ratings
Explosion Protection Zones:
Covers operation and protection measures within Zone 1 and Zone 2 potentially explosive atmospheres.
Active Features
Safety Systems:
Insulation monitoring, thermal protection, emergency functions for hydraulics.
Electrical Safety Monitoring:
Comprehensive sections on insulation monitoring (including circuit diagrams and checking procedures) are provided for electrical safety.
Explosion Protection Measures:
Dedicated sections detailing the specific measures implemented for explosion protection within the truck's design.
Passive Features
Structural Safety:
Flameproof enclosures for electrical components are a key safety feature.
💡 Technology Features
Infotainment
Operator Interface:
Indicator instruments and operator's control elements are covered.
Driver Assistance
Control Systems:
Truck speed controller, Servostat (steering system with curve sensor).
Control System Diagnostics:
Procedures for checking and replacing the truck speed controller are included.
Steering System Components:
Includes details on the Servostat system and curve sensor, relevant to the truck's steering technology.
Connectivity
Electrical Connections:
Detailed terminal assignments and circuit diagrams for various electrical systems, including intrinsic safety circuits.
🔧 Maintenance
Service Intervals
General Maintenance:
The manual covers maintenance and repair procedures, implying a structured approach to upkeep, though specific intervals are not detailed in the product description.
Fluid Specifications
Hydraulic Fluid:
While not explicitly listed, maintenance of working hydraulics implies fluid checks and potential replacement. Specific fluid types would be detailed within the manual's repair sections.
Known Issues
Common Wear Items:
Traction motor carbon brushes are explicitly mentioned for checking and replacement.
Electrical Component Maintenance:
Emphasis on checking insulation resistance and the condition/firm seat of electric lines.
Mechanical Component Wear:
Covers maintenance and replacement of wheels and fork arms, which are subject to wear.
Tightening Torques:
Specific information on tightening torques for covers of flameproof enclosures is provided, critical for maintaining explosion safety.
📚 Vehicle History
Brand Heritage
Manufacturer:
Linde Material Handling
Model Evolution
Product Line:
Series 336-02 represents a specific generation or configuration of Linde electric lift trucks.
Production
Specialization:
Focus on explosion-protected models tailored for hazardous environments.
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