Linde Electric Forklift Type 336 Explosion Protected: E25 E30 Service Training Manual
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🏷️ Basic Information Identification Make: Linde Model: Electric Forklift Truck Type 336 Series: EX Covered Models: E25, E30 Vehicle Type: Electric Forklift Truck Special Designation: Explosion Protected 👋 Introduction Market Position Application Environment: Designed for use in potentially explosive atmospheres, as indicated by the 'Explosion Protected' designation and adherence to standards like Elex-V and ATEX. Competitive Analysis Niche Focus: This manual caters to a specific industrial segment requiring explosion-proof material handling equipment, a critical niche in industries such as chemical plants, refineries, and certain food processing facilities. Key Features Explosion Protection: The core feature highlighted is the explosion protection, with dedicated sections covering specific measures and testing procedures. Comprehensiveness: The manual offers a thorough breakdown of the forklift's systems, from mechanical components to intricate electrical wiring, supporting both routine maintenance and complex repairs. Documentation Type: As an original factory service training manual, it provides expert-level detail intended for technicians and maintenance personnel. Training Focus: Explicitly a 'Service Training Manual', indicating its purpose is to educate technicians on the specific maintenance and repair requirements of these explosion-protected forklifts. 📋 Manual Details Coverage Areas Primary Focus: Service and Repair Specific Topics: Explosion protection measures, drive motor, drive axle, steering, control elements, electrical system, hydraulic system Explosion Protection Testing: Tests for explosion protected industrial trucks acc. to Elex-V, and tests of explosion protected installations at three year intervals. Page Count Total Pages: 164 Manual Type Type: Service Training Manual / Workshop Manual Language Primary Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Electrical System: Comprehensive coverage including explosion protection measures, pressure resistant housings, intrinsically safe circuits, buffer amplifiers, Zener barriers, insulation monitoring, and detailed circuit diagrams for various production dates. Drivetrain: Detailed information on the 80V drive motor, including technical data, general inspection, carbon brush replacement, cleaning, drive axle disassembly/assembly, motor removal/installation at the wheel drive unit, and speed sensor replacement. Hydraulic System: Includes pump motor (technical data, removal/installation, carbon brush change), hydraulic pump disassembly, and speed sensor for pump motor. Operator Interface: Covers driver's seat inspection (leakage resistance), seat switch (explosion protected, removal/installation), dashboard, instruments, and control elements like travel control (accelerator sensor) and brake control (pads, adjustment). Steering And Wheels: Includes Servostat, curve sensors (adjustment, removal/installation), and drive wheels (leakage resistance check). Electrical System Safeguards: Focus on pressure resistant housings, intrinsically safe electric circuits, Zener barriers, and buffer amplifiers for safe operation in hazardous areas. Procedures Included Maintenance: Carbon brush inspection/replacement, cleaning of motors, brake pad renewal, brake adjustment (foot and hand), leakage resistance checks (seat, wheels), sealing function checks (PG-fittings), cable condition checks, insulation resistance checks. Diagnostics: Troubleshooting of explosion protection measures, electrical system faults (insulation monitoring), accelerator sensor output signals, buffer amplifier function, Zener barrier function and resistance. Repair And Overhaul: Drive motor replacement, drive axle disassembly/assembly, motor at wheel drive unit removal/assembly, speed sensor replacement, seat switch removal/installation, curve sensor removal/installation, accelerator sensor removal/installation, brake pad replacement, hydraulic pump disassembly, pump motor replacement. Safety Inspections: Specific procedures for explosion protection measures, tests for explosion protected industrial trucks acc. to Elex-V, and three-year interval tests for explosion protected installations. Component Replacement: Detailed steps for replacing components such as carbon brushes, speed sensors, seat switches, curve sensors, accelerator sensors, and buffer amplifiers. Technical Depth Depth Of Information: High. Covers detailed technical data, general descriptions, inspection procedures, disassembly and assembly instructions, adjustment procedures, and troubleshooting for specific components and systems, including complex electrical circuits. Illustrations Quality: High quality illustrated, with circuit diagrams and detailed component illustrations. Circuit Diagrams Variety: Multiple sets of circuit diagrams are provided, categorized by production date (up to 08/97, from 09/97, from 7/98, from 08/98), offering a historical perspective on electrical system evolution. 📊 Manual Specifications File Format Format Details: PDF (Portable Document Format), allowing for digital access, searchability, and printing. Searchability: PDF format typically allows for text searching, significantly aiding in quickly locating specific information within the manual. Print Quality Print Readability: Designed for clarity, with high-resolution images and legible text suitable for printing. Binding Type Binding Type: Not Applicable (Digital PDF) Paper Type Paper Type: Not Applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Drive Motor Type: 80V Electric Drive Motor Pump Motor Type: Electric Pump Motor (Details on speed sensor provided) Motor Type Identifier: Drive Motor 80 V Performance Voltage Rating: 80V (for drive motor) Fuel System Power Source: Battery Electric 🔧 Transmission Standard Drive Axle And Wheel Drive: Integrated drive axle with motor at the wheel drive unit. Features Speed Sensor: Details on speed sensor for drive motor and pump motor included. 📐 Dimensions Exterior Vehicle Type: Forklift Truck Weights Model Specific: E25 and E30 are distinct models, implying variations in weight and capacity, though specific figures are not provided in the product description. 🛡️ Safety Features Ratings Explosion Protection Standard: Meets or exceeds relevant explosion protection standards (e.g.,...
Designed for use in potentially explosive atmospheres, as indicated by the 'Explosion Protected' designation and adherence to standards like Elex-V and ATEX.
Competitive Analysis
Niche Focus:
This manual caters to a specific industrial segment requiring explosion-proof material handling equipment, a critical niche in industries such as chemical plants, refineries, and certain food processing facilities.
Key Features
Explosion Protection:
The core feature highlighted is the explosion protection, with dedicated sections covering specific measures and testing procedures.
Comprehensiveness:
The manual offers a thorough breakdown of the forklift's systems, from mechanical components to intricate electrical wiring, supporting both routine maintenance and complex repairs.
Documentation Type:
As an original factory service training manual, it provides expert-level detail intended for technicians and maintenance personnel.
Training Focus:
Explicitly a 'Service Training Manual', indicating its purpose is to educate technicians on the specific maintenance and repair requirements of these explosion-protected forklifts.
📋 Manual Details
Coverage Areas
Primary Focus:
Service and Repair
Specific Topics:
Explosion protection measures, drive motor, drive axle, steering, control elements, electrical system, hydraulic system
Explosion Protection Testing:
Tests for explosion protected industrial trucks acc. to Elex-V, and tests of explosion protected installations at three year intervals.
Page Count
Total Pages:
164
Manual Type
Type:
Service Training Manual / Workshop Manual
Language
Primary Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Electrical System:
Comprehensive coverage including explosion protection measures, pressure resistant housings, intrinsically safe circuits, buffer amplifiers, Zener barriers, insulation monitoring, and detailed circuit diagrams for various production dates.
Drivetrain:
Detailed information on the 80V drive motor, including technical data, general inspection, carbon brush replacement, cleaning, drive axle disassembly/assembly, motor removal/installation at the wheel drive unit, and speed sensor replacement.
Hydraulic System:
Includes pump motor (technical data, removal/installation, carbon brush change), hydraulic pump disassembly, and speed sensor for pump motor.
Operator Interface:
Covers driver's seat inspection (leakage resistance), seat switch (explosion protected, removal/installation), dashboard, instruments, and control elements like travel control (accelerator sensor) and brake control (pads, adjustment).
Steering And Wheels:
Includes Servostat, curve sensors (adjustment, removal/installation), and drive wheels (leakage resistance check).
Electrical System Safeguards:
Focus on pressure resistant housings, intrinsically safe electric circuits, Zener barriers, and buffer amplifiers for safe operation in hazardous areas.
Procedures Included
Maintenance:
Carbon brush inspection/replacement, cleaning of motors, brake pad renewal, brake adjustment (foot and hand), leakage resistance checks (seat, wheels), sealing function checks (PG-fittings), cable condition checks, insulation resistance checks.
Diagnostics:
Troubleshooting of explosion protection measures, electrical system faults (insulation monitoring), accelerator sensor output signals, buffer amplifier function, Zener barrier function and resistance.
Repair And Overhaul:
Drive motor replacement, drive axle disassembly/assembly, motor at wheel drive unit removal/assembly, speed sensor replacement, seat switch removal/installation, curve sensor removal/installation, accelerator sensor removal/installation, brake pad replacement, hydraulic pump disassembly, pump motor replacement.
Safety Inspections:
Specific procedures for explosion protection measures, tests for explosion protected industrial trucks acc. to Elex-V, and three-year interval tests for explosion protected installations.
Component Replacement:
Detailed steps for replacing components such as carbon brushes, speed sensors, seat switches, curve sensors, accelerator sensors, and buffer amplifiers.
Technical Depth
Depth Of Information:
High. Covers detailed technical data, general descriptions, inspection procedures, disassembly and assembly instructions, adjustment procedures, and troubleshooting for specific components and systems, including complex electrical circuits.
Illustrations Quality:
High quality illustrated, with circuit diagrams and detailed component illustrations.
Circuit Diagrams Variety:
Multiple sets of circuit diagrams are provided, categorized by production date (up to 08/97, from 09/97, from 7/98, from 08/98), offering a historical perspective on electrical system evolution.
📊 Manual Specifications
File Format
Format Details:
PDF (Portable Document Format), allowing for digital access, searchability, and printing.
Searchability:
PDF format typically allows for text searching, significantly aiding in quickly locating specific information within the manual.
Print Quality
Print Readability:
Designed for clarity, with high-resolution images and legible text suitable for printing.
Binding Type
Binding Type:
Not Applicable (Digital PDF)
Paper Type
Paper Type:
Not Applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Drive Motor Type:
80V Electric Drive Motor
Pump Motor Type:
Electric Pump Motor (Details on speed sensor provided)
Motor Type Identifier:
Drive Motor 80 V
Performance
Voltage Rating:
80V (for drive motor)
Fuel System
Power Source:
Battery Electric
🔧 Transmission
Standard
Drive Axle And Wheel Drive:
Integrated drive axle with motor at the wheel drive unit.
Features
Speed Sensor:
Details on speed sensor for drive motor and pump motor included.
📐 Dimensions
Exterior
Vehicle Type:
Forklift Truck
Weights
Model Specific:
E25 and E30 are distinct models, implying variations in weight and capacity, though specific figures are not provided in the product description.
Measures integrated into the battery, electrical installation, tyres, driver's seat, dashboard, instruments, and fork arms.
Electrical Safety:
Intrinsically safe circuits, Zener barriers, buffer amplifiers, insulation monitoring, and pressure-resistant housings for electrical components.
Passive Features
Operator Station:
Includes explosion-protected seat switch and checks for leakage resistance of the driver's seat.
💡 Technology Features
Infotainment
Infotainment Systems:
Not applicable for this type of industrial equipment.
Driver Assistance
Assist Systems:
Includes curve sensors for steering assistance and accelerator sensor for travel control.
Connectivity
Diagnostic Ports:
Implied via the detailed electrical system diagrams and component troubleshooting, likely diagnostic ports are present for connecting testing equipment.
Monitoring Systems
Insulation Monitoring:
Detailed coverage of Insulation Monitoring 3V3 (option), including fault detection and post-94/9 EG (ATEX 100) considerations.
🔧 Maintenance
Service Intervals
General Schedule:
Specific intervals are not detailed in the product description, but the manual covers regular inspection, maintenance, and replacement procedures for key components.
Explosion Protection Checks:
Includes specific tests for explosion protected industrial trucks acc. to Elex-V and tests of explosion protected installations at three-year intervals.
Fluid Specifications
Hydraulic Fluid:
Not specified in the product description, but typical industrial hydraulic fluids would apply. The manual likely specifies the correct type and capacity.
Lubricants:
Likely covered in sections detailing axle and bearing maintenance, though specific lubricant types and grades are not listed in the product description.
Known Issues
Common Wear Items:
Carbon brushes in drive and pump motors are explicitly mentioned for inspection and replacement, indicating they are common wear items.
Electrical Component Reliability:
The detailed coverage of intrinsically safe circuits, buffer amplifiers, and Zener barriers suggests these are critical components requiring diligent maintenance and potential replacement.
Electrical Integrity:
Emphasis on checking sealing functions of PG-fittings and the condition/tight fit of electric cables highlights the importance of maintaining electrical system integrity against environmental ingress.
Technical Specifications
Screw Torque:
Specific torque values for pressure-proofed housing covers are provided.
📚 Vehicle History
Brand Heritage
Manufacturer:
Linde Material Handling, a well-established manufacturer of industrial trucks and material handling equipment known for quality and innovation.
Model Evolution
Series Designation:
Type 336 EX Series indicates a specific generation or variant focused on explosion protection.
Production
Production Periods Indicated By Manual:
Manual covers circuit diagrams for various production dates, including up to 08/97, from 09/97, from 7/98, and from 08/98 (94/9 EG / ATEX).
🏆 Awards & Recognition
Recognitions
Industry Standards Compliance:
Adherence to Elex-V and ATEX directives signifies compliance with stringent safety regulations for operation in hazardous environments.
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