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Linde Electric Forklift Type 336 Explosion Protected: E25 E30 Service Training Manual

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🏷️ Basic Information Identification Make: Linde Model: Electric Forklift Truck Type 336 Series: EX Covered Models: E25, E30 Vehicle Type: Electric Forklift Truck Special Designation: Explosion Protected 👋 Introduction Market Position Application Environment: Designed for use in potentially explosive atmospheres, as indicated by the 'Explosion Protected' designation and adherence to standards like Elex-V and ATEX. Competitive Analysis Niche Focus: This manual caters to a specific industrial segment requiring explosion-proof material handling equipment, a critical niche in industries such as chemical plants, refineries, and certain food processing facilities. Key Features Explosion Protection: The core feature highlighted is the explosion protection, with dedicated sections covering specific measures and testing procedures. Comprehensiveness: The manual offers a thorough breakdown of the forklift's systems, from mechanical components to intricate electrical wiring, supporting both routine maintenance and complex repairs. Documentation Type: As an original factory service training manual, it provides expert-level detail intended for technicians and maintenance personnel. Training Focus: Explicitly a 'Service Training Manual', indicating its purpose is to educate technicians on the specific maintenance and repair requirements of these explosion-protected forklifts. 📋 Manual Details Coverage Areas Primary Focus: Service and Repair Specific Topics: Explosion protection measures, drive motor, drive axle, steering, control elements, electrical system, hydraulic system Explosion Protection Testing: Tests for explosion protected industrial trucks acc. to Elex-V, and tests of explosion protected installations at three year intervals. Page Count Total Pages: 164 Manual Type Type: Service Training Manual / Workshop Manual Language Primary Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Electrical System: Comprehensive coverage including explosion protection measures, pressure resistant housings, intrinsically safe circuits, buffer amplifiers, Zener barriers, insulation monitoring, and detailed circuit diagrams for various production dates. Drivetrain: Detailed information on the 80V drive motor, including technical data, general inspection, carbon brush replacement, cleaning, drive axle disassembly/assembly, motor removal/installation at the wheel drive unit, and speed sensor replacement. Hydraulic System: Includes pump motor (technical data, removal/installation, carbon brush change), hydraulic pump disassembly, and speed sensor for pump motor. Operator Interface: Covers driver's seat inspection (leakage resistance), seat switch (explosion protected, removal/installation), dashboard, instruments, and control elements like travel control (accelerator sensor) and brake control (pads, adjustment). Steering And Wheels: Includes Servostat, curve sensors (adjustment, removal/installation), and drive wheels (leakage resistance check). Electrical System Safeguards: Focus on pressure resistant housings, intrinsically safe electric circuits, Zener barriers, and buffer amplifiers for safe operation in hazardous areas. Procedures Included Maintenance: Carbon brush inspection/replacement, cleaning of motors, brake pad renewal, brake adjustment (foot and hand), leakage resistance checks (seat, wheels), sealing function checks (PG-fittings), cable condition checks, insulation resistance checks. Diagnostics: Troubleshooting of explosion protection measures, electrical system faults (insulation monitoring), accelerator sensor output signals, buffer amplifier function, Zener barrier function and resistance. Repair And Overhaul: Drive motor replacement, drive axle disassembly/assembly, motor at wheel drive unit removal/assembly, speed sensor replacement, seat switch removal/installation, curve sensor removal/installation, accelerator sensor removal/installation, brake pad replacement, hydraulic pump disassembly, pump motor replacement. Safety Inspections: Specific procedures for explosion protection measures, tests for explosion protected industrial trucks acc. to Elex-V, and three-year interval tests for explosion protected installations. Component Replacement: Detailed steps for replacing components such as carbon brushes, speed sensors, seat switches, curve sensors, accelerator sensors, and buffer amplifiers. Technical Depth Depth Of Information: High. Covers detailed technical data, general descriptions, inspection procedures, disassembly and assembly instructions, adjustment procedures, and troubleshooting for specific components and systems, including complex electrical circuits. Illustrations Quality: High quality illustrated, with circuit diagrams and detailed component illustrations. Circuit Diagrams Variety: Multiple sets of circuit diagrams are provided, categorized by production date (up to 08/97, from 09/97, from 7/98, from 08/98), offering a historical perspective on electrical system evolution. 📊 Manual Specifications File Format Format Details: PDF (Portable Document Format), allowing for digital access, searchability, and printing. Searchability: PDF format typically allows for text searching, significantly aiding in quickly locating specific information within the manual. Print Quality Print Readability: Designed for clarity, with high-resolution images and legible text suitable for printing. Binding Type Binding Type: Not Applicable (Digital PDF) Paper Type Paper Type: Not Applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Drive Motor Type: 80V Electric Drive Motor Pump Motor Type: Electric Pump Motor (Details on speed sensor provided) Motor Type Identifier: Drive Motor 80 V Performance Voltage Rating: 80V (for drive motor) Fuel System Power Source: Battery Electric 🔧 Transmission Standard Drive Axle And Wheel Drive: Integrated drive axle with motor at the wheel drive unit. Features Speed Sensor: Details on speed sensor for drive motor and pump motor included. 📐 Dimensions Exterior Vehicle Type: Forklift Truck Weights Model Specific: E25 and E30 are distinct models, implying variations in weight and capacity, though specific figures are not provided in the product description. 🛡️ Safety Features Ratings Explosion Protection Standard: Meets or exceeds relevant explosion protection standards (e.g.,...
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Linde Electric Forklift Type 336 Explosion Protected: E25 E30 Service Training Manual
🏷️ Basic Information
Identification
Make:
Linde
Model:
Electric Forklift Truck Type 336
Series:
EX
Covered Models:
E25, E30
Vehicle Type:
Electric Forklift Truck
Special Designation:
Explosion Protected
👋 Introduction
Market Position
Application Environment:
Designed for use in potentially explosive atmospheres, as indicated by the 'Explosion Protected' designation and adherence to standards like Elex-V and ATEX.
Competitive Analysis
Niche Focus:
This manual caters to a specific industrial segment requiring explosion-proof material handling equipment, a critical niche in industries such as chemical plants, refineries, and certain food processing facilities.
Key Features
Explosion Protection:
The core feature highlighted is the explosion protection, with dedicated sections covering specific measures and testing procedures.
Comprehensiveness:
The manual offers a thorough breakdown of the forklift's systems, from mechanical components to intricate electrical wiring, supporting both routine maintenance and complex repairs.
Documentation Type:
As an original factory service training manual, it provides expert-level detail intended for technicians and maintenance personnel.
Training Focus:
Explicitly a 'Service Training Manual', indicating its purpose is to educate technicians on the specific maintenance and repair requirements of these explosion-protected forklifts.
📋 Manual Details
Coverage Areas
Primary Focus:
Service and Repair
Specific Topics:
Explosion protection measures, drive motor, drive axle, steering, control elements, electrical system, hydraulic system
Explosion Protection Testing:
Tests for explosion protected industrial trucks acc. to Elex-V, and tests of explosion protected installations at three year intervals.
Page Count
Total Pages:
164
Manual Type
Type:
Service Training Manual / Workshop Manual
Language
Primary Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Electrical System:
Comprehensive coverage including explosion protection measures, pressure resistant housings, intrinsically safe circuits, buffer amplifiers, Zener barriers, insulation monitoring, and detailed circuit diagrams for various production dates.
Drivetrain:
Detailed information on the 80V drive motor, including technical data, general inspection, carbon brush replacement, cleaning, drive axle disassembly/assembly, motor removal/installation at the wheel drive unit, and speed sensor replacement.
Hydraulic System:
Includes pump motor (technical data, removal/installation, carbon brush change), hydraulic pump disassembly, and speed sensor for pump motor.
Operator Interface:
Covers driver's seat inspection (leakage resistance), seat switch (explosion protected, removal/installation), dashboard, instruments, and control elements like travel control (accelerator sensor) and brake control (pads, adjustment).
Steering And Wheels:
Includes Servostat, curve sensors (adjustment, removal/installation), and drive wheels (leakage resistance check).
Electrical System Safeguards:
Focus on pressure resistant housings, intrinsically safe electric circuits, Zener barriers, and buffer amplifiers for safe operation in hazardous areas.
Procedures Included
Maintenance:
Carbon brush inspection/replacement, cleaning of motors, brake pad renewal, brake adjustment (foot and hand), leakage resistance checks (seat, wheels), sealing function checks (PG-fittings), cable condition checks, insulation resistance checks.
Diagnostics:
Troubleshooting of explosion protection measures, electrical system faults (insulation monitoring), accelerator sensor output signals, buffer amplifier function, Zener barrier function and resistance.
Repair And Overhaul:
Drive motor replacement, drive axle disassembly/assembly, motor at wheel drive unit removal/assembly, speed sensor replacement, seat switch removal/installation, curve sensor removal/installation, accelerator sensor removal/installation, brake pad replacement, hydraulic pump disassembly, pump motor replacement.
Safety Inspections:
Specific procedures for explosion protection measures, tests for explosion protected industrial trucks acc. to Elex-V, and three-year interval tests for explosion protected installations.
Component Replacement:
Detailed steps for replacing components such as carbon brushes, speed sensors, seat switches, curve sensors, accelerator sensors, and buffer amplifiers.
Technical Depth
Depth Of Information:
High. Covers detailed technical data, general descriptions, inspection procedures, disassembly and assembly instructions, adjustment procedures, and troubleshooting for specific components and systems, including complex electrical circuits.
Illustrations Quality:
High quality illustrated, with circuit diagrams and detailed component illustrations.
Circuit Diagrams Variety:
Multiple sets of circuit diagrams are provided, categorized by production date (up to 08/97, from 09/97, from 7/98, from 08/98), offering a historical perspective on electrical system evolution.
📊 Manual Specifications
File Format
Format Details:
PDF (Portable Document Format), allowing for digital access, searchability, and printing.
Searchability:
PDF format typically allows for text searching, significantly aiding in quickly locating specific information within the manual.
Print Quality
Print Readability:
Designed for clarity, with high-resolution images and legible text suitable for printing.
Binding Type
Binding Type:
Not Applicable (Digital PDF)
Paper Type
Paper Type:
Not Applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Drive Motor Type:
80V Electric Drive Motor
Pump Motor Type:
Electric Pump Motor (Details on speed sensor provided)
Motor Type Identifier:
Drive Motor 80 V
Performance
Voltage Rating:
80V (for drive motor)
Fuel System
Power Source:
Battery Electric
🔧 Transmission
Standard
Drive Axle And Wheel Drive:
Integrated drive axle with motor at the wheel drive unit.
Features
Speed Sensor:
Details on speed sensor for drive motor and pump motor included.
📐 Dimensions
Exterior
Vehicle Type:
Forklift Truck
Weights
Model Specific:
E25 and E30 are distinct models, implying variations in weight and capacity, though specific figures are not provided in the product description.
🛡️ Safety Features
Ratings
Explosion Protection Standard:
Meets or exceeds relevant explosion protection standards (e.g., Elex-V, ATEX directives indicated).
Active Features
Explosion Prevention:
Measures integrated into the battery, electrical installation, tyres, driver's seat, dashboard, instruments, and fork arms.
Electrical Safety:
Intrinsically safe circuits, Zener barriers, buffer amplifiers, insulation monitoring, and pressure-resistant housings for electrical components.
Passive Features
Operator Station:
Includes explosion-protected seat switch and checks for leakage resistance of the driver's seat.
💡 Technology Features
Infotainment
Infotainment Systems:
Not applicable for this type of industrial equipment.
Driver Assistance
Assist Systems:
Includes curve sensors for steering assistance and accelerator sensor for travel control.
Connectivity
Diagnostic Ports:
Implied via the detailed electrical system diagrams and component troubleshooting, likely diagnostic ports are present for connecting testing equipment.
Monitoring Systems
Insulation Monitoring:
Detailed coverage of Insulation Monitoring 3V3 (option), including fault detection and post-94/9 EG (ATEX 100) considerations.
🔧 Maintenance
Service Intervals
General Schedule:
Specific intervals are not detailed in the product description, but the manual covers regular inspection, maintenance, and replacement procedures for key components.
Explosion Protection Checks:
Includes specific tests for explosion protected industrial trucks acc. to Elex-V and tests of explosion protected installations at three-year intervals.
Fluid Specifications
Hydraulic Fluid:
Not specified in the product description, but typical industrial hydraulic fluids would apply. The manual likely specifies the correct type and capacity.
Lubricants:
Likely covered in sections detailing axle and bearing maintenance, though specific lubricant types and grades are not listed in the product description.
Known Issues
Common Wear Items:
Carbon brushes in drive and pump motors are explicitly mentioned for inspection and replacement, indicating they are common wear items.
Electrical Component Reliability:
The detailed coverage of intrinsically safe circuits, buffer amplifiers, and Zener barriers suggests these are critical components requiring diligent maintenance and potential replacement.
Electrical Integrity:
Emphasis on checking sealing functions of PG-fittings and the condition/tight fit of electric cables highlights the importance of maintaining electrical system integrity against environmental ingress.
Technical Specifications
Screw Torque:
Specific torque values for pressure-proofed housing covers are provided.
📚 Vehicle History
Brand Heritage
Manufacturer:
Linde Material Handling, a well-established manufacturer of industrial trucks and material handling equipment known for quality and innovation.
Model Evolution
Series Designation:
Type 336 EX Series indicates a specific generation or variant focused on explosion protection.
Production
Production Periods Indicated By Manual:
Manual covers circuit diagrams for various production dates, including up to 08/97, from 09/97, from 7/98, and from 08/98 (94/9 EG / ATEX).
🏆 Awards & Recognition
Recognitions
Industry Standards Compliance:
Adherence to Elex-V and ATEX directives signifies compliance with stringent safety regulations for operation in hazardous environments.
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