🏷️ Basic Information Identification Make: Lotus Model: Exige Year: 2004 Codes Chassis Code: Series 2 👋 Introduction Market Position Market Position: The Lotus Exige 2004 occupies a niche in the lightweight sports car segment, known for its pure driving experience and track-focused capabilities, competing with cars like the Porsche Cayman and certain track variants of the Elise. Competitive Analysis Competitive Analysis: Compared to its competitors, the Exige offers a more raw and visceral connection to the road, often with less emphasis on creature comforts and more on performance and handling. Key Features Key Features: Lightweight construction, mid-engine layout, sophisticated aerodynamics, powerful Rover K-Series engine, superior handling dynamics. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: Digital (likely PDF, though not explicitly stated) 📖 Manual Coverage Systems Covered Engine: Comprehensive coverage including disassembly, assembly, troubleshooting, and repair of the Rover K-Series engine and associated systems. Transmission: Manual transmission servicing, clutch replacement, gear linkage adjustments. Chassis And Suspension: Details on double wishbone suspension, adjustable components, steering system, wheel alignment procedures. Brakes: Brake system diagnostics, pad and disc replacement, hydraulic system bleeding, ABS system information. Electrical System: Wiring diagrams, component testing, fuse and relay identification, lighting, ignition, and charging system troubleshooting. Bodywork: Panel removal and installation, aerodynamic component adjustments, interior trim servicing. Procedures Included Maintenance: Regular service procedures, fluid changes, filter replacements, belt tensioning. Troubleshooting: Diagnostic flowcharts and procedures for common faults and drivability issues. Repair: Detailed step-by-step repair instructions for all major vehicle systems. Disassembly Assembly: Complete breakdown and reassembly instructions for engine, transmission, suspension, and other major components. Installation: Instructions for component installation and adjustment. Technical Depth Depth: Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from basic checks to full engine rebuilds. 📊 Manual Specifications File Format Digital Format: Likely PDF, allowing for search functionality and easy navigation. If physical, would be bound. Print Quality Print Quality: Expected to be high quality with clear diagrams and text, as is standard for factory service manuals. Binding Type Binding Type: If physical: Spiral-bound or perfect-bound for ease of use and durability in a workshop environment. If digital: N/A. Paper Type Paper Type: If physical: Heavy-duty, gloss-coated paper to withstand workshop conditions. If digital: N/A. ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Inline-4 (Rover K-Series) Engine Displacement: 1.8L (1796 cc) Engine Code: Likely 1ZZ (for normally aspirated) or specific Lotus variant of K-Series. Performance Horsepower: Approximately 190-200 hp (depending on specific variant and market) Torque: Approximately 170-175 lb-ft Fuel System Fuel Injection: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91+ Octane) Technical Details Valvetrain: DOHC, 16 valves Cylinder Head: Aluminum alloy Engine Management: Lotus ECU (specific model TBC) 🔧 Transmission Standard Transmission Type: 5-speed Manual Gear Ratios: Specific ratios would be detailed in the manual, typically optimized for performance. Features Clutch Type: Hydraulic Dry Clutch Differential: Limited Slip Differential (LSD) 📐 Dimensions Exterior Length: Approx. 3792 mm (149.3 in) Width: Approx. 1721 mm (67.8 in) Height: Approx. 1146 mm (45.1 in) Wheelbase: Approx. 2300 mm (90.6 in) Weights Curb Weight: Approx. 975 kg (2149 lbs) 🛡️ Safety Features Ratings Crash Safety: While specific official crash test ratings from major bodies like NHTSA/Euro NCAP might be limited for such low-volume sports cars, Lotus emphasizes a strong safety cell and integral chassis design. Active Features Active Safety: ABS (Anti-lock Braking System), Traction Control (often optional or specific to certain models). Passive Features Passive Safety: Reinforced safety cell, driver and passenger airbags, three-point seatbelts. 💡 Technology Features Infotainment Infotainment System: Basic infotainment system typically including an AM/FM radio, CD player, and basic speaker setup. Focus is on driving, not extensive tech. Driver Assistance Driver Assistance: Limited driver assistance features, focusing on core driving dynamics. ABS and traction control (if equipped) are the primary electronic aids. Connectivity Connectivity: Minimal connectivity features. May include an auxiliary input for audio devices. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000 miles or 12 months, whichever comes first. Manual will specify precise intervals. Major Service Interval: Significant service often around 30,000 miles, including timing belt (if applicable to specific K-series variant) and other critical component checks. Fluid Specifications Engine Oil Specification: API SG/SH/SJ, ACEA A2/A3, Viscosity typically 5W-30 or 10W-40 synthetic. Manual will provide exact specifications. Coolant Specification: Ethylene Glycol based antifreeze with corrosion inhibitors. Specific Lotus coolant or equivalent required. Brake Fluid Specification: DOT 4 or DOT 5.1 brake fluid. Transmission Fluid Specification: GL-4 or GL-5 gear oil. Manual will specify exact type and viscosity. Known Issues Known Issues: Head gasket failure on K-series engines (especially earlier models), clutch slave cylinder leaks, potential for coolant system issues if not maintained. Manual will guide on early detection and repair. Susceptible Components: Rubber bushes in suspension, wear on seat bolsters, potential corrosion in specific areas if...