🏷️ Basic Information Identification Make: Mazda Model: 626 Station Wagon Generation: GF/GW Years Covered: 1997, 1998, 1999, 2000, 2001, 2002 Codes Chassis Codes: GF (Sedan/Hatchback), GW (Station Wagon) 👋 Introduction Market Position Segment: Compact to Mid-Size Station Wagon Target Audience: Families, small businesses, individuals seeking practical and reliable transportation with cargo capacity. Competitive Analysis Key Competitors: Toyota Camry Wagon, Honda Accord Wagon, Subaru Outback (later models), Ford Mondeo Wagon, Volkswagen Passat Wagon. Key Features Model Strengths: Reliability, comfortable ride, spacious interior for its class, practical cargo area, good fuel economy with the 2.0L and 2.5L engines. Manual Value Proposition: Empowers owners and independent repair shops with the necessary information to maintain, diagnose, and repair the Mazda 626 Station Wagon, potentially saving significant costs compared to dealership service. 📋 Manual Details Coverage Areas Primary Coverage: Mazda 626 Station Wagon (GW chassis) Secondary Coverage: While primarily for the Station Wagon, many sections will be applicable to the GF chassis Sedan and Hatchback variants of the same generation. Page Count Estimated Page Count: 1000+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul procedures, component testing, timing belt replacement, piston/ring/bearing specifications, cylinder head assembly, lubrication system. Engine Management: Fuel injection system (MPI), ignition system, electronic control unit (ECU) diagnostics, sensor data interpretation, emission controls. Transmission Manual: Overhaul procedures, clutch replacement, gear selection mechanisms, shift linkage adjustments, component specifications. Transmission Automatic: Operation, diagnosis of common faults, fluid types and capacities, torque converter removal/installation, valve body overhaul, electronic control unit interface. Drivetrain: Front-wheel drive (FWD) components, drive axles, CV joints, differential service, wheel bearing replacement. Suspension: Front and rear suspension component identification, shock absorber/strut replacement, spring replacement, ball joint inspection, bushing replacement, alignment specifications. Steering: Power steering system diagnosis, pump replacement, rack and pinion overhaul, steering column components, tie rod end replacement. Brakes: Front and rear brake system diagnosis, disc brake pad replacement, rotor resurfacing/replacement, drum brake service, hydraulic system bleeding, ABS system operation and diagnosis. Cooling System: Radiator service, coolant types and capacities, thermostat operation and replacement, water pump replacement, fan system operation. Fuel System: Fuel pump testing, fuel filter replacement, fuel injector service, fuel tank removal/installation, evaporative emission control (EVAP) system. Electrical System: Battery service, charging system (alternator), starting system (starter motor), lighting system, horn, wipers, power windows, fuses, relays, wiring diagrams. HVAC System: Air conditioning system diagnosis, refrigerant types, compressor service, heater core replacement, blower motor operation, climate control unit. Body And Interior: Door panel removal, seat removal, dashboard disassembly, exterior trim, bumper replacement, tailgate service, interior trim component replacement. Chassis And Frame: Frame inspection, unibody construction principles, rust prevention. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, tire rotation, brake fluid flush, coolant flush, transmission fluid change. Troubleshooting: Diagnostic flowcharts for common drivability issues, electrical faults, and mechanical problems. Repair And Overhaul: Complete step-by-step instructions for engine, transmission, suspension, brake, and electrical system repairs. Component Replacement: Detailed guidance on replacing specific parts such as alternators, starter motors, fuel pumps, water pumps, radiators, clutch kits, etc. Diagnostic Testing: Procedures for testing sensors, actuators, and electrical circuits using multimeters and scan tools. Alignment And Balancing: Wheel alignment specifications and procedures, wheel balancing. Emissions Service: Diagnosis and repair of emission control systems, catalytic converter testing, EGR valve service. Bodywork And Collision: Minor body panel adjustments, trim piece replacement, potential for larger repair guidance (depending on manual detail). Technical Depth Depth: Comprehensive Diagnostics Scope: Advanced diagnostic procedures, including interpretation of error codes and live data streams. Rebuild Procedures: Detailed instructions for engine and transmission rebuilds, including torque specifications and clearances. Schematics: Includes detailed electrical wiring diagrams for various vehicle systems. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable PDF for quick information retrieval. Print Quality Quality: Variable (depends on source scan), but expected to be clear for professional use. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code Common: FS-DE (2.0L DOHC) Displacement 2.0L: 1991 cc Horsepower 2.0L: Approx. 120-130 hp (varies by market and year) Torque 2.0L: Approx. 130-135 lb-ft (varies by market and year) Optional Engine Engine Code Optional: KF-ZE (2.5L DOHC V6 - less common in wagons, more in sedans, but potentially available) Displacement 2.5L: 2490 cc Horsepower 2.5L: Approx. 160-170 hp Torque 2.5L: Approx. 150-160 lb-ft Performance Fuel Type: Unleaded Gasoline Engine Layout: Inline 4-cylinder (2.0L), V6 (2.5L) Fuel System Induction: Multi-Point Fuel Injection (MPI) Ignition Type: Distributorless Ignition System (DIS) or Distributor-based (depending on market/year) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission (with electronic control) Features Automatic Modes: Possibly 'Power' and 'Economy' modes on some automatic transmissions. Fluid Specifications Manual Transmission Fluid: API GL-4 SAE 75W-90 (refer to manual...