Mazda 626 Station Wagon 1999 All Service Repair Manual
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🏷️ Basic Information Identification Make: Mazda Model: 626 Station Wagon Year: 1999 Body Style: Station Wagon Codes Platform Code: GF (shared with Ford Telstar) 👋 Introduction Market Position Category: Mid-size Station Wagon Segment Competitors: Toyota Camry Wagon, Honda Accord Wagon, Subaru Outback, Nissan Altima Wagon. Target Audience: Families seeking practical, reliable, and affordable transportation with good cargo capacity, as well as DIY mechanics and independent repair shops. Competitive Analysis Key Advantages: Mazda's reputation for engaging driving dynamics, practical interior space, and generally good reliability for its era. Key Features Vehicle Focus: Practicality, versatility, and a balance of comfort and handling. 📋 Manual Details Coverage Areas Primary Coverage: Full Service and Repair Page Count Estimated Pages: Over 1000 Manual Type Type: Workshop Manual / Service Manual Language Language: English Format Format: Downloadable (likely PDF) 📖 Manual Coverage Systems Covered Engine: Internal combustion engine systems, including maintenance, diagnostics, and overhaul procedures for all gasoline variants. Fuel System: Fuel delivery, injection, and exhaust systems, including emission controls and diagnosis. Transmission: Manual and automatic transmission service, overhaul, clutch replacement, and torque converter procedures. Drivetrain: Front-wheel drive (FWD) and all-wheel drive (AWD) systems, including CV joints, driveshafts, and differentials. Suspension: Front and rear suspension components, including shock absorbers, springs, bushings, alignment, and troubleshooting. Steering: Power steering system operation, maintenance, and repair, including steering gear and pump. Brakes: Hydraulic brake systems, including front and rear disc brakes, ABS (Anti-lock Braking System), brake fluid, and master cylinder. Electrical System: Comprehensive coverage of the 12V electrical system, including battery, alternator, starter, ignition system, lighting, fuses, relays, and wiring diagrams. Body And Frame: Body panel repair, door mechanisms, window regulators, interior trim, and underbody components. HVAC: Heating, ventilation, and air conditioning system diagnosis, service, and component replacement. Diagnostics: Troubleshooting guides and diagnostic procedures for common and complex issues across all vehicle systems. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspections and replacement. Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation for virtually all major vehicle systems. Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting for electrical, mechanical, and HVAC issues. Specifications: Detailed torque specifications, clearances, fluid capacities, and adjustment procedures. Wiring Diagrams: Comprehensive electrical wiring diagrams for all major systems, including lighting, engine controls, and accessories. Technical Depth Depth: Comprehensive, covering everything from basic fluid changes to full engine and transmission overhauls, including advanced diagnostics and electrical system tracing. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable PDF for quick information retrieval. Printability: Printable pages allowing for physical use during repairs. Print Quality Image Resolution: High-resolution images and diagrams for clarity. Binding Type Binding: N/A (Downloadable format) Paper Type Paper: N/A (Downloadable format) ⚙️ Engine Specifications Primary Engine Engine Code: FS-DE (2.0L) Engine Type: Inline 4-Cylinder, DOHC, 16-valve Displacement: 1991 cc (2.0 Liters) Bore X Stroke: 83.0 mm x 92.0 mm Compression Ratio: 9.1:1 Performance Horsepower Ps: 110 PS @ 5,500 rpm Torque Lb-Ft: 130 lb-ft @ 4,300 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Emissions Control: Catalytic Converter, EGR (Exhaust Gas Recirculation) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Optional Transmission Type: 4-Speed Automatic (with overdrive) Features Automatic Features: Electronic control, Lock-up torque converter Fluid Specification Manual Transmission Fluid: API GL-4 SAE 75W-90 (check manual for specific Mazda/Ford specification) Automatic Transmission Fluid: Mazda ATF-M III or equivalent Dexron III/Mercon 📐 Dimensions Exterior Length: Approx. 4,665 mm (183.7 inches) Width: Approx. 1,755 mm (69.1 inches) Height: Approx. 1,470 mm (57.9 inches) Wheelbase: Approx. 2,615 mm (103.0 inches) Front Track: Approx. 1,495 mm (58.9 inches) Rear Track: Approx. 1,485 mm (58.5 inches) Cargo Cargo Volume Seats Up: Approx. 453 Liters (16.0 cu ft) Cargo Volume Seats Down: Approx. 1,558 Liters (55.0 cu ft) Weights Curb Weight: Approx. 1,350 - 1,450 kg (2,976 - 3,197 lbs) 🛡️ Safety Features Ratings NHTSA Front Driver: Not extensively rated in modern standards; typical for its era. NHTSA Front Passenger: Not extensively rated in modern standards; typical for its era. Active Features ABS: Available (Standard on some trims, optional on others) Traction Control: Rarely fitted as standard, may be available on higher trims or optional. Passive Features Airbags: Driver and front passenger airbags standard. Seatbelts: 3-point front seatbelts with pretensioners, 3-point rear seatbelts. Child Seat Anchors: Standard ISOFIX/LATCH on rear seats. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with CD player or cassette tape deck, 4-6 speaker configuration. Aftermarket head unit upgrades are common. Climate Control: Manual HVAC controls with optional automatic climate control on higher trims. Driver Assistance Cruise Control: Standard on most trims. Keyless Entry: Optional on certain trims. Connectivity Phone Integration: N/A (No factory Bluetooth or smartphone integration) 🔧 Maintenance Service Intervals Oil Change: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes...
Families seeking practical, reliable, and affordable transportation with good cargo capacity, as well as DIY mechanics and independent repair shops.
Competitive Analysis
Key Advantages:
Mazda's reputation for engaging driving dynamics, practical interior space, and generally good reliability for its era.
Key Features
Vehicle Focus:
Practicality, versatility, and a balance of comfort and handling.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service and Repair
Page Count
Estimated Pages:
Over 1000
Manual Type
Type:
Workshop Manual / Service Manual
Language
Language:
English
Format
Format:
Downloadable (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Internal combustion engine systems, including maintenance, diagnostics, and overhaul procedures for all gasoline variants.
Fuel System:
Fuel delivery, injection, and exhaust systems, including emission controls and diagnosis.
Transmission:
Manual and automatic transmission service, overhaul, clutch replacement, and torque converter procedures.
Drivetrain:
Front-wheel drive (FWD) and all-wheel drive (AWD) systems, including CV joints, driveshafts, and differentials.
Suspension:
Front and rear suspension components, including shock absorbers, springs, bushings, alignment, and troubleshooting.
Steering:
Power steering system operation, maintenance, and repair, including steering gear and pump.
Brakes:
Hydraulic brake systems, including front and rear disc brakes, ABS (Anti-lock Braking System), brake fluid, and master cylinder.
Electrical System:
Comprehensive coverage of the 12V electrical system, including battery, alternator, starter, ignition system, lighting, fuses, relays, and wiring diagrams.
Body And Frame:
Body panel repair, door mechanisms, window regulators, interior trim, and underbody components.
HVAC:
Heating, ventilation, and air conditioning system diagnosis, service, and component replacement.
Diagnostics:
Troubleshooting guides and diagnostic procedures for common and complex issues across all vehicle systems.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspections and replacement.
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation for virtually all major vehicle systems.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting for electrical, mechanical, and HVAC issues.
Specifications:
Detailed torque specifications, clearances, fluid capacities, and adjustment procedures.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all major systems, including lighting, engine controls, and accessories.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid changes to full engine and transmission overhauls, including advanced diagnostics and electrical system tracing.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable PDF for quick information retrieval.
Printability:
Printable pages allowing for physical use during repairs.
Catalytic Converter, EGR (Exhaust Gas Recirculation)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual
Optional
Transmission Type:
4-Speed Automatic (with overdrive)
Features
Automatic Features:
Electronic control, Lock-up torque converter
Fluid Specification
Manual Transmission Fluid:
API GL-4 SAE 75W-90 (check manual for specific Mazda/Ford specification)
Automatic Transmission Fluid:
Mazda ATF-M III or equivalent Dexron III/Mercon
📐 Dimensions
Exterior
Length:
Approx. 4,665 mm (183.7 inches)
Width:
Approx. 1,755 mm (69.1 inches)
Height:
Approx. 1,470 mm (57.9 inches)
Wheelbase:
Approx. 2,615 mm (103.0 inches)
Front Track:
Approx. 1,495 mm (58.9 inches)
Rear Track:
Approx. 1,485 mm (58.5 inches)
Cargo
Cargo Volume Seats Up:
Approx. 453 Liters (16.0 cu ft)
Cargo Volume Seats Down:
Approx. 1,558 Liters (55.0 cu ft)
Weights
Curb Weight:
Approx. 1,350 - 1,450 kg (2,976 - 3,197 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Driver:
Not extensively rated in modern standards; typical for its era.
NHTSA Front Passenger:
Not extensively rated in modern standards; typical for its era.
Active Features
ABS:
Available (Standard on some trims, optional on others)
Traction Control:
Rarely fitted as standard, may be available on higher trims or optional.
Passive Features
Airbags:
Driver and front passenger airbags standard.
Seatbelts:
3-point front seatbelts with pretensioners, 3-point rear seatbelts.
Child Seat Anchors:
Standard ISOFIX/LATCH on rear seats.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player or cassette tape deck, 4-6 speaker configuration. Aftermarket head unit upgrades are common.
Climate Control:
Manual HVAC controls with optional automatic climate control on higher trims.
Driver Assistance
Cruise Control:
Standard on most trims.
Keyless Entry:
Optional on certain trims.
Connectivity
Phone Integration:
N/A (No factory Bluetooth or smartphone integration)
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first, depending on driving conditions. Consult manual for precise intervals.
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on spark plug type (copper, platinum, iridium). Recommend NGK or equivalent.
Coolant Flush:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) or 2-4 years. Use Mazda Super Long Life Coolant or equivalent.
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ, SAE 5W-30 or 5W-40 (check owner's manual for specific viscosity recommendations based on climate).
Engine Oil Capacity:
Approx. 4.2 Liters (4.4 US Quarts) with filter change.
Brake Fluid:
DOT 3 or DOT 4.
Power Steering Fluid:
Dexron II/III ATF or specific Mazda power steering fluid.
Known Issues
Common Wear Items:
CV axle boots, front control arm bushings, oxygen sensors, catalytic converter, radiator, rear wheel bearings.
Electrical Gremlins:
Intermittent electrical issues can occur due to aging wiring harnesses and connections.
Transmission Hard Shifts:
Automatic transmissions may develop harsh shifting due to worn solenoid packs or fluid degradation.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Jinba Ittai (horse and rider as one) emphasizing driver engagement and harmonious feel.
Model Evolution
Generation:
Third generation Mazda 626 (1991-1997) and Fourth generation (1997-2002). This 1999 model falls into the latter.
Platform Sharing:
Shared platform with the Ford Telstar in many markets, reflecting Mazda's then-affiliation with Ford.
Production
Manufacturing Locations:
Primarily Japan (Hofu Plant), also potentially other Mazda or Ford assembly plants globally.
Model Discontinuation:
The 626 model line was eventually replaced by the Mazda6 (Atenza in Japan) in 2002.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
While the 626 sedan and coupe often received accolades, the wagon's specific recognition might be less prominent in US publications, but it was a solid contender in its segment.
Ratings
Consumer Reports:
Generally rated average to good for reliability in its class during its production run, with some model years showing better performance than others. Engine and transmission are typically robust if maintained.
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