The Mazda 626 Station Wagon, produced for the model years 1997 through 2002, is a mid-size family vehicle recognized for its reliability, practicality, and engaging driving dynamics. Built upon Mazda's philosophy of "Jinba Ittai," or horse and rider as one, this generation emphasizes driver connection and an intuitive layout. Featuring a spacious cargo area expandable by folding rear seats, comfortable ride quality, and durable powertrains, including the 2.0L FS-DE inline-four and the optional 2.5L KL-ZE V6, the 626 Station Wagon offered a compelling blend of utility and performance within its segment, competing with other popular wagons of its time. This comprehensive service and repair manual provides detailed guidance for the Mazda 626 Station Wagon (chassis code GF, generation GD/GV). Covering approximately 2000+ pages of information, this English-language manual delves into all aspects of vehicle maintenance and repair. Key areas include complete engine mechanicals, fuel and emissions systems, manual and automatic transmissions, suspension, steering, braking systems including ABS, and the entire electrical system. Additionally, it details routine maintenance procedures, troubleshooting guides, diagnostic steps, and specific technical specifications, ensuring owners and technicians can effectively maintain, repair, and preserve the longevity and performance of their vehicle. 🏷️ Basic Information Identification Make: Mazda Model: 626 Station Wagon Product Type: Full Service Repair Manual Codes Chassis Code: GF Generation Generation: GD/GV 👋 Introduction Market Position Segment: Mid-size Station Wagon / Family Car Key Selling Points: Reliability, practicality, fuel efficiency, engaging driving dynamics (for its class). Competitive Analysis Competitors: Toyota Camry Wagon, Honda Accord Wagon, Subaru Legacy Outback, Ford Mondeo Wagon, Volkswagen Passat Wagon. Key Features Vehicle Highlights: Spacious cargo area, comfortable ride, durable powertrain, intuitive interior layout. 📋 Manual Details Coverage Areas Model Years: 1997, 1998, 1999, 2000, 2001, 2002 Body Styles: Station Wagon Page Count Estimated Pages: Approximately 2000+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, including disassembly, inspection, repair, and reassembly procedures for all engine variants. Engine Performance: Ignition system, fuel injection system (EFI), emissions control systems, cooling system, lubrication system. Transmission Manual: Repair and overhaul procedures for manual transmissions, clutch system, and driveline components. Transmission Automatic: Repair and overhaul procedures for automatic transmissions, including hydraulic control systems and torque converters. Suspension: Front and rear suspension components, alignment procedures, shock absorbers, struts, control arms, bushings. Steering: Power steering system, steering gear, steering column, tie rods, linkages, troubleshooting. Brakes: Front and rear brake systems (disc and drum), ABS (Anti-lock Braking System) operation and diagnosis, hydraulic system, parking brake. Electrical System: Complete wiring diagrams, charging system (alternator, battery), starting system (starter motor), lighting, horn, wipers, power accessories. Body And Chassis: Body panels, doors, hinges, latches, windows, interior trim, chassis components, rust prevention. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, refrigerant handling, component replacement. Emissions: Emissions control systems, catalytic converter, oxygen sensors, evaporative emission control (EVAP). Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, belt inspection and replacement. Troubleshooting: Diagnostic charts and symptom-based troubleshooting guides for common and complex issues across all systems. Repair Overhaul: Detailed step-by-step instructions for component removal, repair, and reinstallation for major mechanical and electrical parts. Diagnostics: Procedures for diagnosing electrical faults using wiring diagrams, testing sensors and actuators, and interpreting diagnostic trouble codes (DTCs). Specifications: Torque specifications for all fasteners, engine timing procedures, electrical component specifications. Wheel Alignment: Front and rear wheel alignment procedures, including caster, camber, and toe adjustments. Brake Service: Brake pad and shoe replacement, rotor and drum resurfacing/replacement, brake fluid bleeding. Cooling System Service: Coolant replacement, radiator and hose inspection and replacement, thermostat diagnosis. Fuel System Service: Fuel injector cleaning, fuel filter replacement, fuel pump diagnosis. Technical Depth Depth: Comprehensive coverage from basic scheduled maintenance to complete engine and transmission rebuilds, including advanced diagnostics. 📊 Manual Specifications File Format Type: PDF Searchability: Searchable text for quick access to information. Printability: Printable pages for workshop use. Print Quality Image Resolution: High-resolution for clear diagrams and photos. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: FS-DE (2.0L DOHC I4) Engine Code 2: KL-ZE (2.5L DOHC V6 - often for specific markets/trims, check manual for exact coverage) Performance 2.0L Horsepower: Approx. 118-130 hp (depending on market and exact engine variant) 2.0L Torque: Approx. 128-136 lb-ft (depending on market and exact engine variant) 2.5L Horsepower: Approx. 168 hp (for KL-ZE) 2.5L Torque: Approx. 163 lb-ft (for KL-ZE) Fuel System System Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (91 RON or higher recommended) Engine Layout Layout: Inline 4-cylinder (FS-DE) or V-6 (KL-ZE) 🔧 Transmission Standard Type: 5-speed Manual Transmission (FS-DE) Optional Type: 4-speed Automatic Transmission (FS-DE & KL-ZE) Features Drive Type: Front-Wheel Drive (FWD) Automatic Features: Electronically controlled with overdrive. 📐...