🏷️ Basic Information Identification Make: Mazda Model: MPV Year: 1996 Generation Generation: Second Generation (LW) Codes Chassis Code: LW 👋 Introduction Market Position Market Position: The Mazda MPV (Multi-Purpose Vehicle) in 1996 was positioned as a compact to mid-size minivan, competing in a segment that included vehicles like the Honda Odyssey, Toyota Previa, and Chrysler Voyager/Dodge Caravan. It offered a blend of practicality, Japanese engineering reliability, and distinct styling. Competitive Analysis Competitive Analysis: The second-generation MPV aimed to differentiate itself with a more car-like driving experience and a focus on passenger comfort and safety. Its front-engine, front-wheel-drive layout was typical of the segment, offering better fuel economy and handling compared to older rear-wheel-drive minivan designs. Key Features Key Features: The 1996 MPV (LW generation) introduced a more refined chassis, improved interior space, and advanced features for its time. It was known for its accessible pricing and a reputation for durability. This manual provides the essential technical information to maintain and repair these vehicles. 📋 Manual Details Coverage Areas Coverage Areas: Engine, Transmission (Automatic), Drivetrain, Suspension, Steering, Brakes, Electrical System, Body, HVAC, Emissions Control, Wiring Diagrams, Troubleshooting, Maintenance, Specifications Page Count Page Count: Estimated 1500+ pages (typical for a comprehensive service manual of this era) Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, timing, lubrication, cooling system Engine Fuel And Emissions: Fuel injection system (MPI), fuel pump, injectors, fuel filter, evaporative emission control (EVAP), exhaust system, catalytic converter Transmission: Automatic transmission (e.g., J4A-EL or similar), torque converter, valve body, gear sets, clutch packs, hydraulic controls, electronic control unit (TCU) Drivetrain: Front-wheel drive (FWD), CV axles, differential, driveshafts (if applicable) Suspension: Front suspension (e.g., MacPherson strut), rear suspension (e.g., multi-link or torsion beam), shock absorbers, springs, control arms, bushings Steering: Power steering system, steering rack, column, intermediate shaft, steering wheel, tie rods Brakes: Front disc brakes, rear drum or disc brakes, anti-lock braking system (ABS) if equipped, master cylinder, brake lines, calipers, pads, shoes Electrical System: Battery, charging system (alternator), starting system (starter motor), ignition system, lighting (headlights, taillights, interior), power windows, locks, mirrors, wiper system HVAC: Heating, ventilation, and air conditioning (HVAC) system, blower motor, evaporator, condenser, compressor, refrigerant, controls Body And Interior: Body panels, doors, hood, tailgate, bumpers, seats, trim, dashboard, exterior trim, weatherstripping Wiring Diagrams: Comprehensive color-coded wiring diagrams for all major systems Procedures Included Scheduled Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections and replacement, brake service, tire rotation Diagnostic Troubleshooting: Step-by-step diagnostic procedures for common and uncommon faults, symptom-based troubleshooting, diagnostic trouble codes (DTCs) interpretation Component Removal And Installation: Detailed instructions for removing and installing major components such as engine, transmission, suspension parts, brakes, electrical modules Rebuilding Procedures: Instructions for rebuilding major components like engines and transmissions (may vary in detail) Specifications And Tolerances: Engine torque specifications, bearing clearances, valve clearances, wheel alignment specifications, brake component specifications Technical Depth Technical Depth: Comprehensive, covering basic maintenance to complex repairs and diagnostics. Suitable for professional technicians and advanced DIY mechanics. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, clear text and images suitable for printing Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: One of the primary engines for the 1996 MPV in North America was the 2.5L V6 (GY-DE or similar). Engine Displacement: 2.5 Liters (2490 cc) Performance Horsepower: Approximately 160-170 hp @ 6000 rpm (varies slightly by market/spec) Torque: Approximately 160-170 lb-ft @ 4000 rpm (varies slightly by market/spec) Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Layout Engine Layout: V6 (60-degree bank angle) Engine Features Valvetrain: SOHC (Single Overhead Camshaft) with 24 valves (4 valves per cylinder) Cooling System: Water-cooled, pressurized system with thermostat and fan 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transmission Optional Optional Transmission: Manual transmission was available on some lower trims or in specific markets, but automatic was dominant. Features Transmission Control: Electronically controlled with overdrive (OD) Transmission Fluid: Dexron III or equivalent automatic transmission fluid (ATF) 📐 Dimensions Exterior Length: Approximately 180.1 inches (4575 mm) Width: Approximately 70.1 inches (1780 mm) Height: Approximately 66.5 inches (1690 mm) Interior Seating Capacity: 7 Passengers (typically 2-2-3 configuration) Cargo Cargo Volume: Variable depending on seat configuration, designed for versatile cargo and passenger hauling. Weights Curb Weight: Approximately 3700 - 4000 lbs (1680 - 1815 kg) depending on trim and options. Gross Vehicle Weight Rating Gvwr: Approx. 5350 lbs (2427 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: As per NHTSA standards of the era, likely achieved 3-4 star ratings in frontal impacts. Specific data for 1996 models...