🏷️ Basic Information Identification Make: Mazda Model: 626 Year: 1989 Codes Manual Product Name: Mazda MX-6 & Mazda 626 Complete Workshop Service Repair Manual 1988 1989 👋 Introduction Market Position Target Audience: Professional automotive technicians, DIY enthusiasts, and Mazda owners seeking in-depth repair and maintenance knowledge for their MX-6 or 626. Competitive Analysis Manual Value Proposition: This manual offers a cost-effective alternative to dealership service, providing the same level of technical detail and diagnostic information necessary for accurate and efficient repairs. Key Features Comprehensiveness: Covers all major mechanical, electrical, and body systems for both models across the specified years, ensuring broad applicability. Diagnostic Focus: Emphasis on troubleshooting and diagnostics, enabling users to accurately identify and resolve issues. Technical Accuracy: Provides factory-level technical data, including torque specifications, fluid capacities, and part numbers. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: Downloadable Page Count Estimated Page Count: Approximately 1500+ pages (typical for this era of comprehensive manual) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul procedures for all gasoline engine variants, including disassembly, inspection, assembly, torque specifications, timing, and component replacement. Engine Management And Diagnostics: Comprehensive coverage of electronic fuel injection (EFI), ignition systems, sensor diagnostics, fault codes, and emission control systems. Transmission Manual: Complete repair and overhaul procedures for manual transmissions, including clutch service, gear selection, and driveline components. Transmission Automatic: Detailed diagnostic and repair procedures for automatic transmissions, including hydraulic control systems, torque converter, and electronic controls. Suspension And Steering: In-depth information on front and rear suspension systems, power steering, wheel alignment specifications, and component replacement. Brakes: Detailed procedures for hydraulic brake systems, including disc and drum brake overhauls, ABS diagnostics (if equipped), parking brake, and fluid specifications. Electrical System: Extensive wiring diagrams, component locations, diagnostic procedures for lighting, starting and charging systems, instruments, and accessories. Body And Chassis: Procedures for body panel removal and installation, interior trim, glass replacement, and structural component repair. HVAC: Service and repair of the heating, ventilation, and air conditioning systems, including refrigerant handling and component replacement. Procedures Included Scheduled Maintenance: Detailed maintenance schedules for oil changes, filter replacements, tune-ups, fluid checks, and belt inspections. Troubleshooting Guides: Systematic troubleshooting charts and diagnostic procedures for common drivability, electrical, and mechanical issues. Engine Rebuild: Complete step-by-step instructions for engine disassembly, inspection of critical wear components (pistons, rings, bearings, valves), machining recommendations, and reassembly. Transmission Repair: In-depth guides for clutch replacement, transmission fluid changes, torque converter installation, and internal transmission component overhaul. Brake System Overhaul: Detailed instructions for brake pad/shoe replacement, rotor/drum resurfacing or replacement, caliper and wheel cylinder rebuilding, and brake bleeding procedures. Electrical Diagnostics: Guidance on using multimeters, oscilloscopes, and diagnostic tools to troubleshoot electrical circuits, wiring harness issues, and component failures. Suspension Alignment: Precise alignment specifications for camber, caster, toe, and thrust angle, along with procedures for adjustment. Body Panel Replacement: Instructions for removing and installing fenders, doors, hoods, bumpers, and other exterior body components. Technical Depth Depth Of Coverage: Comprehensive: Covers everything from basic preventative maintenance to complete engine and transmission overhauls, including advanced diagnostics and component-level repair. Diagnostic Capability: High: Provides detailed diagnostic flowcharts, trouble code interpretations, and symptom-based troubleshooting for all major vehicle systems. Repair Detail: In-depth: Includes step-by-step instructions with clear diagrams and torque specifications for virtually every repair procedure. 📊 Manual Specifications File Format Digital Format: PDF (typically, for downloadable manuals) Print Quality Readability: High: Designed for clarity, with sharp text and legible diagrams for easy interpretation. Binding Type Physical Binding: N/A (Downloadable format) Paper Type Physical Paper: N/A (Downloadable format) ⚙️ Engine Specifications Primary Engine Mx6 1988 1989 Engine Options: 2.2L (2184cc) F2 naturally aspirated I4 (FE3) and Turbocharged I4 (FE3T) 626 1988 1989 Engine Options: 2.0L (1998cc) FE naturally aspirated I4 and 2.2L (2184cc) F2 naturally aspirated I4 (FE3) Performance Mx6 2.2 Turbo Horsepower: Approximately 145-160 hp (depending on market and specific tuning) Mx6 2.2 Turbo Torque: Approximately 190 lb-ft Mx6 2.2 Naturally Aspirated Horsepower: Approximately 110-120 hp 626 2.0 Naturally Aspirated Horsepower: Approximately 98-105 hp 626 2.2 Naturally Aspirated Horsepower: Approximately 110-120 hp Fuel System Fuel Delivery Type: Electronic Fuel Injection (EFI) for all listed engine variants. Ignition System: Distributor-based electronic ignition system with single ignition coil. Recommended Fuel: Unleaded gasoline (Octane rating typically 87 minimum, consult owner's manual for specific recommendations). 🔧 Transmission Standard Mx6 Standard Transmission: 5-speed manual transmission 626 Standard Transmission: 5-speed manual transmission Optional Mx6 Optional Transmission: 4-speed automatic transmission 626 Optional Transmission: 4-speed automatic transmission Features Transmission Fluid Spec Manual: API GL-4, SAE 75W-90 or 80W-90 gear oil (consult manual for exact specification). Transmission Fluid Spec Automatic: Dexron II or equivalent ATF (consult manual for exact specification). 📐 Dimensions Exterior Mx6 Wheelbase: Approx. 101.2 inches (2570 mm) 626 Wheelbase: Approx. 101.4 inches (2575 mm) Wheel Bolt Pattern: 4x114.3 mm (4.5 inch) Tire Sizes: Common sizes...
Professional automotive technicians, DIY enthusiasts, and Mazda owners seeking in-depth repair and maintenance knowledge for their MX-6 or 626.
Competitive Analysis
Manual Value Proposition:
This manual offers a cost-effective alternative to dealership service, providing the same level of technical detail and diagnostic information necessary for accurate and efficient repairs.
Key Features
Comprehensiveness:
Covers all major mechanical, electrical, and body systems for both models across the specified years, ensuring broad applicability.
Diagnostic Focus:
Emphasis on troubleshooting and diagnostics, enabling users to accurately identify and resolve issues.
Technical Accuracy:
Provides factory-level technical data, including torque specifications, fluid capacities, and part numbers.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
Downloadable
Page Count
Estimated Page Count:
Approximately 1500+ pages (typical for this era of comprehensive manual)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed overhaul procedures for all gasoline engine variants, including disassembly, inspection, assembly, torque specifications, timing, and component replacement.
Engine Management And Diagnostics:
Comprehensive coverage of electronic fuel injection (EFI), ignition systems, sensor diagnostics, fault codes, and emission control systems.
Transmission Manual:
Complete repair and overhaul procedures for manual transmissions, including clutch service, gear selection, and driveline components.
Transmission Automatic:
Detailed diagnostic and repair procedures for automatic transmissions, including hydraulic control systems, torque converter, and electronic controls.
Suspension And Steering:
In-depth information on front and rear suspension systems, power steering, wheel alignment specifications, and component replacement.
Brakes:
Detailed procedures for hydraulic brake systems, including disc and drum brake overhauls, ABS diagnostics (if equipped), parking brake, and fluid specifications.
Electrical System:
Extensive wiring diagrams, component locations, diagnostic procedures for lighting, starting and charging systems, instruments, and accessories.
Body And Chassis:
Procedures for body panel removal and installation, interior trim, glass replacement, and structural component repair.
HVAC:
Service and repair of the heating, ventilation, and air conditioning systems, including refrigerant handling and component replacement.
Procedures Included
Scheduled Maintenance:
Detailed maintenance schedules for oil changes, filter replacements, tune-ups, fluid checks, and belt inspections.
Troubleshooting Guides:
Systematic troubleshooting charts and diagnostic procedures for common drivability, electrical, and mechanical issues.
Engine Rebuild:
Complete step-by-step instructions for engine disassembly, inspection of critical wear components (pistons, rings, bearings, valves), machining recommendations, and reassembly.
Transmission Repair:
In-depth guides for clutch replacement, transmission fluid changes, torque converter installation, and internal transmission component overhaul.
Brake System Overhaul:
Detailed instructions for brake pad/shoe replacement, rotor/drum resurfacing or replacement, caliper and wheel cylinder rebuilding, and brake bleeding procedures.
Electrical Diagnostics:
Guidance on using multimeters, oscilloscopes, and diagnostic tools to troubleshoot electrical circuits, wiring harness issues, and component failures.
Suspension Alignment:
Precise alignment specifications for camber, caster, toe, and thrust angle, along with procedures for adjustment.
Body Panel Replacement:
Instructions for removing and installing fenders, doors, hoods, bumpers, and other exterior body components.
Technical Depth
Depth Of Coverage:
Comprehensive: Covers everything from basic preventative maintenance to complete engine and transmission overhauls, including advanced diagnostics and component-level repair.
Diagnostic Capability:
High: Provides detailed diagnostic flowcharts, trouble code interpretations, and symptom-based troubleshooting for all major vehicle systems.
Repair Detail:
In-depth: Includes step-by-step instructions with clear diagrams and torque specifications for virtually every repair procedure.
📊 Manual Specifications
File Format
Digital Format:
PDF (typically, for downloadable manuals)
Print Quality
Readability:
High: Designed for clarity, with sharp text and legible diagrams for easy interpretation.
2.0L (1998cc) FE naturally aspirated I4 and 2.2L (2184cc) F2 naturally aspirated I4 (FE3)
Performance
Mx6 2.2 Turbo Horsepower:
Approximately 145-160 hp (depending on market and specific tuning)
Mx6 2.2 Turbo Torque:
Approximately 190 lb-ft
Mx6 2.2 Naturally Aspirated Horsepower:
Approximately 110-120 hp
626 2.0 Naturally Aspirated Horsepower:
Approximately 98-105 hp
626 2.2 Naturally Aspirated Horsepower:
Approximately 110-120 hp
Fuel System
Fuel Delivery Type:
Electronic Fuel Injection (EFI) for all listed engine variants.
Ignition System:
Distributor-based electronic ignition system with single ignition coil.
Recommended Fuel:
Unleaded gasoline (Octane rating typically 87 minimum, consult owner's manual for specific recommendations).
🔧 Transmission
Standard
Mx6 Standard Transmission:
5-speed manual transmission
626 Standard Transmission:
5-speed manual transmission
Optional
Mx6 Optional Transmission:
4-speed automatic transmission
626 Optional Transmission:
4-speed automatic transmission
Features
Transmission Fluid Spec Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil (consult manual for exact specification).
Transmission Fluid Spec Automatic:
Dexron II or equivalent ATF (consult manual for exact specification).
📐 Dimensions
Exterior
Mx6 Wheelbase:
Approx. 101.2 inches (2570 mm)
626 Wheelbase:
Approx. 101.4 inches (2575 mm)
Wheel Bolt Pattern:
4x114.3 mm (4.5 inch)
Tire Sizes:
Common sizes include P195/60R15, P205/55R15 (consult manual for specific trim levels).
Weights
Curb Weight Mx6:
Approx. 2900 - 3200 lbs (1315 - 1451 kg) depending on engine and options.
Curb Weight 626:
Approx. 2700 - 3000 lbs (1225 - 1361 kg) depending on engine and options.
🛡️ Safety Features
Ratings
Crash Test Data:
Data from this era is limited by modern standards. Refer to NHTSA or IIHS archives for available information, though comprehensive testing was less prevalent.
Active Features
Braking System:
Front disc brakes standard, rear disc or drum depending on trim. Anti-lock Braking System (ABS) available as an option on some models.
Suspension Handling:
Independent front and rear suspension, designed for good handling characteristics for the era.
Passive Features
Seatbelts:
Three-point inertia-reel seatbelts for front occupants, lap belts for rear.
Body Structure:
Reinforced safety cage construction with crumple zones designed to absorb impact energy.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with cassette player, often with optional CD player and premium speaker systems.
Climate Control:
Manual or optional automatic climate control systems for heating and air conditioning.
Driver Assistance
Cruise Control:
Standard or optional cruise control system.
Anti Lock Brakes:
Available as an option on select models, enhancing braking control during hard stops.
Connectivity
Connectivity Options:
Limited by era; primarily focused on basic car functions. No advanced connectivity features like Bluetooth or smartphone integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil used (consult manual for exact recommendation).
Engine Coolant Interval:
Initial change at ~30,000 miles, then every ~15,000-30,000 miles thereafter (or as per manual).
Spark Plug Replacement:
Typically every 30,000-60,000 miles, depending on plug type (standard or platinum).
Timing Belt Replacement:
Crucial for interference engines. Typically every 60,000-90,000 miles (consult manual for specific engine).
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 is common. Consult manual for precise viscosity and API rating.
Coolant Type:
Ethylene glycol based coolant. Typically a 50/50 mix with distilled water. Green or a specific extended-life coolant.
Brake Fluid Type:
DOT 3 or DOT 4 (consult manual).
Known Issues
Engine Mounts:
Degradation of engine mounts is common, leading to increased vibration and noise.
Oil Leaks:
Valve cover gasket and oil pan gasket leaks can occur due to age and heat.
Cooling System:
Radiator, hoses, and water pump can degrade over time, leading to coolant leaks and overheating.
Exhaust System:
Rust and corrosion can affect the exhaust system components.
Power Window Motors:
Window regulator and motor failures can occur due to wear.
Automatic Transmission Issues:
Some models may experience delayed shifting or slipping if not maintained properly.
📚 Vehicle History
Brand Heritage
Mazda Automotive History:
Mazda, a Japanese automaker, has a long history dating back to 1920, known for its innovative rotary engines and engaging driving dynamics (Jinba Ittai philosophy).
Model Evolution
Mx6 Generation:
The MX-6 (produced from 1987-1997) was Mazda's sporty personal luxury coupe, closely related to the Ford Probe in its second generation. This 1988-1989 manual covers the first generation (1987-1991).
626 Generation:
The 626 was Mazda's mid-size family car, a staple of their lineup for decades. This manual covers the fourth generation (GD chassis) of the 626, produced from 1987 to 1992.
Production
Manufacturing Location:
Primary production for these models was in Japan.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Both the MX-6 and 626 were generally well-received for their styling, handling, and value proposition within their respective segments during this period. Specific awards would vary by publication and region.
Ratings
Consumer Reports Reputation:
Mazda vehicles from this era often received positive marks for reliability and driving enjoyment, though specific model ratings should be verified from historical archives.
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