Mazda PROTEGE Digital Workshop Repair Manual 1999-2003
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🏷️ Basic Information Identification Make: Mazda Model: Protege Model Years Covered: 1999-2003 Codes Platform Code: BJ 👋 Introduction Market Position Segment: Compact car, known for sporty handling and value. Competitors: Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra. Key Features Vehicle Appeal: Reliability, engaging driving dynamics, practical interior, affordable pricing. Manual Value Target Audience: DIY mechanics, professional technicians, owners seeking to maintain or repair their vehicle. 📋 Manual Details Coverage Areas General Coverage: Comprehensive repair, maintenance, rebuilding, refurbishing, and restoration. Diagnostic Coverage: All diagnostic and repair procedures. Page Count Estimated Pages: Extensive (Exact count not provided, but described as 'highly detailed'). Manual Type Type: Digital Workshop Repair Manual Language Language: English Format Format: Digital (likely PDF or similar e-book format) 📖 Manual Coverage Systems Covered Engine: Engine mechanical, engine performance, fuel injection, ignition, cooling, lubrication, emission controls. Transmission: Manual and automatic transmission diagnosis, repair, and overhaul. Drivetrain: Front-wheel drive (FWD) system, axles, CV joints, differentials. Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, bushings. Steering: Power steering system, steering rack, tie rods, steering column. Brakes: Hydraulic brake system, front and rear brakes (discs/drums), ABS system, parking brake. Electrical: Wiring diagrams, charging system, starting system, lighting, instrumentation, body electronics, power distribution. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair. Body: Exterior body panels, doors, hood, trunk, glass, interior trim, body sealing. Chassis: Frame, subframes, and related components. Procedures Included Maintenance: Routine maintenance, fluid changes, filter replacements, tune-ups, inspections. Diagnostics: Symptom-based troubleshooting, diagnostic trouble codes (DTCs), electrical circuit testing. Repair: Component replacement, adjustments, and major repair procedures. Rebuild: Engine, transmission, and other major component rebuild procedures. Installation: Installation of new or replacement parts and accessories. Technical Depth Depth: Comprehensive, covering from basic fluid checks to complex engine and transmission overhauls. Detail Level: Includes torque specifications, clearances, diagnostic flowcharts, and step-by-step instructions. 📊 Manual Specifications File Format Digital Format: Likely PDF, optimized for searching and printing. Print Quality Print Readability: High-resolution diagrams and text for clear printing. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code 1: FP-DE (1.8L DOHC 4-cylinder) Displacement 1: 1839 cc (1.8 Liters) Horsepower 1: Approx. 122-125 hp @ 5500-6000 rpm (varies by market/year) Torque 1: Approx. 118-120 lb-ft @ 3500-4500 rpm (varies by market/year) Bore X Stroke 1: 83.0 mm x 85.0 mm Compression Ratio 1: 9.1:1 Fuel System 1: Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (SMPI) Valve Train 1: DOHC, 16 valves, belt-driven camshafts Optional Engine Engine Code 2: FS-DE (2.0L DOHC 4-cylinder - used in 'ES' and 'GT' trims) Displacement 2: 1991 cc (2.0 Liters) Horsepower 2: Approx. 130-135 hp @ 5500-6000 rpm (varies by market/year) Torque 2: Approx. 135-138 lb-ft @ 4500-5000 rpm (varies by market/year) Fuel System 2: Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (SMPI) Valve Train 2: DOHC, 16 valves, belt-driven camshafts Engine Code 3: FS-ZE (2.0L DOHC 4-cylinder - used in Mazdaspeed Protege) Displacement 3: 1991 cc (2.0 Liters) Horsepower 3: Approx. 170 hp @ 6000 rpm Torque 3: Approx. 170 lb-ft @ 3000 rpm Fuel System 3: Electronic Fuel Injection (EFI), Turbocharged 🔧 Transmission Standard Standard Transmission Type: 5-speed manual transmission Optional Optional Transmission Type: 4-speed automatic transmission with electronic control Features Clutch Type: Dry single plate clutch (manual transmission) Transmission Fluid Spec Auto: Mazda ATF-M III or equivalent (e.g., Dexron-III) Transmission Fluid Spec Manual: API GL-4, SAE 75W-90 or SAE 80W-90 gear oil 📐 Dimensions Exterior Length: Approx. 170.1 inches (4320 mm) Width: Approx. 67.5 inches (1715 mm) Height: Approx. 55.7 inches (1415 mm) Wheelbase: Approx. 102.8 inches (2610 mm) Front Track: Approx. 59.1 inches (1500 mm) Rear Track: Approx. 58.5 inches (1485 mm) Weights Curb Weight Min: Approx. 2600 lbs (1180 kg) Curb Weight Max: Approx. 2850 lbs (1295 kg) Gross Vehicle Weight Rating: Varies by model, typically around 3700-3800 lbs. 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Good (for models tested, check specific year/trim) NHTSA Frontal Impact Passenger: Good (for models tested, check specific year/trim) IIHS Frontal Offset: Acceptable/Good (for models tested, check specific year/trim) Active Features ABS: Available on most trims, standard on higher trims/later years. Traction Control: Available on select models/trims. Passive Features Airbags Front: Driver and front passenger airbags standard. Airbags Side: Available on select models/trims. Seatbelts: Three-point seatbelts with pretensioners in the front. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD/Cassette player, optional premium sound system. Climate Control: Manual or automatic climate control systems depending on trim. Driver Assistance Cruise Control: Available on most models. Connectivity Remote Keyless Entry: Available on most models. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles (8,000 km) or 6 months, whichever comes first. Air Filter Replacement: Inspect every 15,000 miles (24,000 km), replace as needed. Engine Coolant Replacement: Initial replacement at 75,000 miles (120,000...