🏷️ Basic Information Identification Make: Mazda Model: Protege Year: 2002 Chassis Type: Monocoque body Codes Platform Code: BJ 👋 Introduction Market Position Segment: Compact car, known for affordability, reliability, and sporty handling Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Nissan Sentra Key Features Model Strengths: Sporty chassis dynamics (especially Protege5 and Mazdaspeed Protege), good value for money, fuel efficiency 📋 Manual Details Coverage Areas Primary Coverage: Complete service, repair, and maintenance for the 2002 Mazda Protege Page Count Estimated Pages: Approximately 1500-2000 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: Likely PDF or digital format for easy searching and printing Digital Searchability: High (if a well-organized PDF with OCR) 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, emissions control Transmission: Manual and automatic transmission, clutch system, driveline Suspension Steering: Front and rear suspension, steering system, power steering Brakes: Brake system components (hydraulic, ABS), parking brake Electrical: Charging system, starting system, lighting, instruments, body electrical, infotainment, ECU diagnostics Body: Body construction, exterior panels, interior trim, HVAC, safety systems (airbags, seatbelts) Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks, tune-ups), belt replacements, spark plug service Repair: Engine overhaul, transmission repair, brake caliper replacement, suspension component repair, electrical component diagnosis and replacement Troubleshooting: Diagnostic procedures for common problems, fault code interpretation, wiring diagrams for troubleshooting Engine Rebuild: Detailed steps for engine disassembly, inspection, component replacement (pistons, rings, bearings, valves), and reassembly. Body Repair: Information on body panel alignment, rust repair techniques, glass replacement, and interior component removal/installation. Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams Diagnostic Tools: Includes procedures for using OBD-II scan tools, interpreting live data, and performing actuator tests. 📊 Manual Specifications File Format Digital Features: Searchable text, hyperlinked sections, printable pages Print Quality Quality: High-resolution diagrams and text, clear illustrations Binding Type Physical Binding: N/A (assuming digital, but if printed, likely comb or spiral bound for lay-flat use) Paper Type Physical Paper: N/A (assuming digital) Manual Completeness Coverage Detail: Covers all mechanical, electrical, and body systems, including torque specifications, diagnostic trouble codes (DTCs), and repair procedures. ⚙️ Engine Specifications Primary Engine Engine Code And Type: FS-DE 2.0L DOHC Inline-4 (Naturally Aspirated) Performance Horsepower Hp: 130 hp @ 6000 rpm (typical for FS-DE) Torque Lb Ft: 135 lb-ft @ 4500 rpm (typical for FS-DE) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Multi-point Fuel Injection (MPFI) Fuel Type: Unleaded gasoline, Octane rating 87 or higher recommended Engine Mechanical Bore X Stroke: 83.0 mm x 92.0 mm Compression Ratio: 9.1:1 Valve Train: DOHC, 16 valves, timing belt driven Engine Aspirated Type: Naturally Aspirated 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission (FWD) Features Clutch Type: Hydraulic, Dry single plate Drive Wheels: Front-Wheel Drive (FWD) Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 Automatic Transmission Fluid: Dexron III or equivalent 📐 Dimensions Exterior Wheelbase In: 102.7 Length In: 173.0 (Sedan) Width In: 67.7 Height In: 55.7 (Sedan) Wheelbase Metric Mm: 2606 Weights Curb Weight Lbs: 2756 - 2899 (depending on trim and transmission) Gross Vehicle Weight Rating Gvwr Lbs: Approx. 3770 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 4 Stars (2002 Model) NHTSA Frontal Impact Passenger: 4 Stars (2002 Model) NHTSA Side Impact Driver: 5 Stars (2002 Model) NHTSA Side Impact Rear Passenger: 4 Stars (2002 Model) Active Features ABS: Available/Standard on some trims Traction Control: Optional on some models Passive Features Airbags: Driver and Passenger front airbags, Side-impact airbags (optional on some trims) Seatbelts: Front pretensioner seatbelts, 3-point rear seatbelts 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player, optional premium audio systems with more speakers. Display: Digital clock, basic radio display, climate control readouts Driver Assistance Cruise Control: Available on higher trim levels Connectivity Auxiliary Input: Not standard; aftermarket solutions may exist. 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000 miles or 6 months, whichever comes first Engine Oil Filter Replacement: Replace with every oil change Air Filter Replacement: Every 15,000 miles or 12 months Spark Plug Replacement: Every 60,000 miles (typical for platinum/iridium plugs) Timing Belt Replacement: Every 60,000 miles or 5 years (critical maintenance item for interference engine) Fluid Specifications Engine Oil Capacity Qt: 4.2 US quarts (with filter change) Engine Oil Viscosity: 5W-30 API SG or higher recommended Coolant Type: Mazda FL22 Extended Life Antifreeze/Coolant (or equivalent HOAT, blue color) Brake Fluid Type: DOT 3 or DOT 4 Known Issues Engine Oil Consumption: Some FS-DE engines can experience increased oil consumption over time; diligent monitoring is key. Timing Belt Tensioner: The timing belt tensioner and idler pulleys are critical wear items and should be replaced concurrently with the timing belt. Engine Mounts: Worn engine mounts can lead to excessive vibration and...