Mazda Protege 2002 2003 Workshop Service Repair Manual
Normale prijs
$141.00
Aanbiedingsprijs
$141.00
Normale prijs
Eenheidsprijs
/ per
Aanbieding
Uitverkocht
🏷️ Basic Information Identification Make: Mazda Model: Protege Model Years Covered: 2002, 2003 Codes Chassis Code General: BJ 👋 Introduction Market Position Target Audience: Do-it-yourself owners and experienced mechanics Competitive Analysis Value Proposition: Inexpensive way to keep vehicle working properly, replaces expensive factory service manuals or professional mechanic fees Key Features Content Highlight: Complete official full factory service repair manual Delivery Method: Instant download after purchase Visual Aid Emphasis: Hundreds of photos, illustrations, drawings, and enlarged insets Organization: Numbered table of contents for fast information retrieval 📋 Manual Details Coverage Areas Regional Coverage: Global (based on common factory service manual structure) Page Count Estimated Page Count: Hundreds (specific count not provided, but implies comprehensive coverage) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, lubrication system, cooling system, timing systems (belt/chain), fuel delivery (injection/carburetion, if applicable) Engine Management: Ignition system, fuel injection system, emissions control systems, engine control module (ECM/ECU) operation, sensors and actuators, diagnostic trouble codes (DTCs), powertrain control Transmission Manual: Manual transmission assembly, disassembly, clutch system, shifting mechanisms, gear ratios, lubrication Transmission Automatic: Automatic transmission assembly, disassembly, torque converter, hydraulic control systems, electronic controls, gear selection, lubrication Drivetrain: Front-wheel drive (FWD) system, axles, CV joints, differential (if integrated with transmission) Suspension: Front suspension (e.g., MacPherson strut), rear suspension (e.g., multi-link), shock absorbers, springs, control arms, bushings, alignment specifications Steering: Power steering system (hydraulic/electric), steering rack, steering column, tie rods, steering wheel assembly, alignment specifications Brakes: Front disc brakes, rear disc/drum brakes, hydraulic system, brake lines, calipers, rotors, pads, parking brake system, ABS (Anti-lock Braking System) components and diagnostics Electrical System: Battery, charging system (alternator, starter), ignition switch, lighting system (headlights, taillights, interior), horns, wipers, power windows, central locking, fuse boxes, relays Body And Chassis: Body panel removal and installation, door mechanisms, hood, trunk lid, bumpers, interior trim, underbody protection, structural components HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant circuits, blower motor, climate control unit, dash vents, heater core, evaporator core Safety Systems: Airbag system components, SRS (Supplemental Restraint System) diagnostics and calibration, seat belts Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement Troubleshooting: Diagnostic procedures for common drivability issues, electrical faults, starting problems, cooling system issues, brake system malfunctions Repair And Rebuild: Step-by-step instructions for component disassembly, repair, and reassembly (e.g., engine rebuild, transmission overhaul, brake caliper replacement) Diagnostics: Fault code interpretation, component testing procedures (resistance, voltage, current), sensor diagnostics, actuator testing Wiring Diagrams: Detailed electrical wiring schematics for various vehicle systems, including power distribution, ground points, and component connections Specifications: Torque specifications for fasteners, fluid capacities and types, alignment settings, electrical resistance values, pressure specifications Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds) Detail Level: Hundreds of photos and illustrations, detailed substeps, notes, cautions, and warnings 📊 Manual Specifications File Format Format: PDF Compatibility: All PC based Windows operating systems and Mac Print Quality Printability: Printable without any restriction (entire manual or selected pages) Binding Type Binding: Digital (downloadable PDF, printable) Paper Type Paper Type: N/A (digital format) Software Requirements Reader Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Options 2002 2003: 1.6L 4-Cylinder (Z5-DE), 2.0L 4-Cylinder (FS-DE, FS-ZE for Mazdaspeed Protege) Performance 1.6L Horsepower Approx: 105 hp @ 6000 rpm 1.6L Torque Approx: 104 lb-ft @ 4000 rpm 2.0L Fs-De Horsepower Approx: 120-130 hp @ 6000 rpm (depending on market/tune) 2.0L Fs-De Torque Approx: 130-135 lb-ft @ 4000-4500 rpm (depending on market/tune) 2.0L Fs-Ze Mazdaspeed Horsepower Approx: 170 hp @ 6600 rpm 2.0L Fs-Ze Mazdaspeed Torque Approx: 145 lb-ft @ 5000 rpm Fuel System Fuel Injection Type: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded gasoline Cooling System Cooling Type: Pressurized liquid cooling system Engine Management Ignition System: Electronic ignition with Distributorless Ignition System (DIS) or Coil-on-Plug (COP) 🔧 Transmission Standard Standard Transmission Type: 5-speed manual transmission Optional Optional Transmission Type: 4-speed automatic transmission (with electronic control) Features Clutch Type: Hydraulically actuated diaphragm spring clutch Transmission Fluid Manual: API GL-4 SAE 75W-90 or equivalent (specific part numbers will be in the manual) Transmission Fluid Automatic: ATF Dexron III or equivalent (specific part numbers will be in the manual) 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Hatchback Weights Curb Weight Approx: 2500-2800 lbs (depending on body style and equipment) Gross Vehicle Weight Rating Approx: 3500-3800 lbs (depending on configuration) 🛡️ Safety Features Ratings NHTSA Front Impact Rating: 4-star driver, 4-star passenger (for 2002 model sedan) IIHS Offset Frontal Crash Rating: Good (for 2002 model sedan) Active Features Anti Lock Brakes: Available (ABS) on most trims Passive Features Airbags: Standard front airbags for driver and passenger Seatbelts: 3-point front and rear seatbelts 💡 Technology Features Infotainment...
Battery, charging system (alternator, starter), ignition switch, lighting system (headlights, taillights, interior), horns, wipers, power windows, central locking, fuse boxes, relays
Body And Chassis:
Body panel removal and installation, door mechanisms, hood, trunk lid, bumpers, interior trim, underbody protection, structural components
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant circuits, blower motor, climate control unit, dash vents, heater core, evaporator core
Safety Systems:
Airbag system components, SRS (Supplemental Restraint System) diagnostics and calibration, seat belts
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement
Troubleshooting:
Diagnostic procedures for common drivability issues, electrical faults, starting problems, cooling system issues, brake system malfunctions
Repair And Rebuild:
Step-by-step instructions for component disassembly, repair, and reassembly (e.g., engine rebuild, transmission overhaul, brake caliper replacement)
API GL-4 SAE 75W-90 or equivalent (specific part numbers will be in the manual)
Transmission Fluid Automatic:
ATF Dexron III or equivalent (specific part numbers will be in the manual)
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Hatchback
Weights
Curb Weight Approx:
2500-2800 lbs (depending on body style and equipment)
Gross Vehicle Weight Rating Approx:
3500-3800 lbs (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
4-star driver, 4-star passenger (for 2002 model sedan)
IIHS Offset Frontal Crash Rating:
Good (for 2002 model sedan)
Active Features
Anti Lock Brakes:
Available (ABS) on most trims
Passive Features
Airbags:
Standard front airbags for driver and passenger
Seatbelts:
3-point front and rear seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium audio system
Driver Assistance
Cruise Control:
Available on most trims
Connectivity
Auxiliary Input:
Not standard, aftermarket solutions available
🔧 Maintenance
Service Intervals
Oil Change Interval:
Approximately 5,000 - 7,500 miles or 6-12 months (refer to manual for specific engine/oil type)
Air Filter Replacement:
Approximately 15,000 - 30,000 miles or as needed based on operating conditions
Spark Plug Replacement:
Approximately 60,000 - 100,000 miles for iridium plugs, less for conventional (check manual)
Timing Belt Replacement:
Approximately 60,000 - 90,000 miles (critical maintenance item for interference engines)
Fluid Specifications
Engine Oil Type:
API SN/SP, ILSAC GF-5 or newer, SAE 5W-20 or 5W-30 (check owner's manual for exact viscosity and specification)
Coolant Type:
Mazda FL22 or equivalent HOAT (Hybrid Organic Acid Technology) long-life coolant (typically green or blue)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Known Issues
Common Engine Issue 1:
Oil consumption in higher mileage FS-DE engines
Common Suspension Issue 1:
Worn control arm bushings leading to clunks or imprecise handling
Common Electrical Issue 1:
Failing alternator or starter motor
Common Exhaust Issue 1:
Corrosion or leaks in the exhaust system, particularly in rust-prone areas
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Known for sporty handling and value-oriented vehicles
Model Evolution
Protege Generation Bj:
This generation (BJ) was introduced in 1998/1999 and received a significant facelift for the 2001 model year, with minor updates leading into 2002-2003.
Production
Manufacturing Location:
Primarily Japan, but also other global locations depending on market
Mazdaspeed Variant:
Introduced for the 2003 model year, featuring a turbocharged 2.0L engine and sport-tuned suspension.
🏆 Awards & Recognition
Recognitions
Car And Driver Awards:
Often recognized by Car and Driver for its sporty handling and value in its class during its production years.
Een selectie kiezen resulteert in het geheel verversen van de pagina.