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Mazda RX-2 RX-3 Service Repair Manual 1971-1977

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🏷️ Basic Information Identification Make: Mazda Models: RX-2, RX-3 Production Years: 1971-1977 Codes Chassis Codes: S102A (RX-2 Coupe), S122A (RX-2 Sedan), S108A (RX-3 Coupe), S128A (RX-3 Sedan), S138A (RX-3 Station Wagon) Engine Codes: 10A (Rotary), 12A (Rotary) 👋 Introduction Market Position Target Audience: Enthusiasts and owners of Mazda RX-2 and RX-3 models from 1971-1977 undertaking restoration, maintenance, or repair. Competitive Analysis Comparison To Oem: Presents itself as a cost-effective alternative to official factory shop manuals and CD-ROMs, offering comparable or identical technical data. Key Features Accessibility: Delivered via email, eliminating shipping wait times and costs, making it immediately accessible. Versatility: Compatible with all PC-based Windows operating systems and Mac, ensuring broad usability. Completeness: Stated to be a complete workshop manual, covering all aspects of vehicle repair and maintenance. 📋 Manual Details Coverage Areas General Coverage: Comprehensive workshop service and repair Specific Systems Covered: Lubrication & Maintenance, Suspension, Brakes, Cooling System, Electrical System, Engine (Rotary), Fuel System, Exhaust System, Transmission (Manual/Automatic), Heating and Air Conditioning, Emission Control Systems, Body, Wiring Diagrams Page Count Estimated Page Count: Likely several hundred pages, typical for a complete workshop manual. Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Rebuilding: Detailed procedures for rebuilding Mazda's rotary engines (10A and 12A), including apex seal replacement, rotor housing machining, and peripheral port seal adjustments. Fuel System Diagnostics: In-depth coverage of Hitachi, Mikuni, or Solex carburetor tuning and rebuilding, fuel pump servicing, and fuel line inspections. Electrical Troubleshooting: Extensive wiring diagrams for all models, troubleshooting guides for ignition systems (including distributor and electronic ignition), lighting, instrumentation, and charging systems. Transmission Overhaul: Procedures for manual transmission disassembly, inspection, and reassembly, as well as automatic transmission servicing. Suspension And Steering: Details on front independent suspension (MacPherson struts), rear leaf springs, ball joint replacement, shock absorber servicing, and power steering system maintenance. Brake Systems: Disc brake caliper rebuilding, drum brake shoe adjustment and replacement, brake fluid specifications, and hydraulic system troubleshooting. Procedures Included Routine Maintenance: Scheduled oil changes, filter replacements, lubrication points, spark plug indexing and gap settings, and coolant flush procedures. Diagnostic Procedures: Troubleshooting guides for common issues, symptom-based diagnostics, and repair procedures for rotary engine specific problems like oil seal wear. Component Rebuilds: Complete step-by-step instructions for rebuilding major components like the engine, carburetor, alternator, starter motor, and brake calipers. Alignment Specifications: Factory specifications for front and rear wheel alignment (camber, caster, toe). Body Repair: Information on panel alignment, door adjustments, and common bodywork repair techniques. Technical Depth Depth: Extensive, suitable for professional mechanics and dedicated enthusiasts. Covers full engine rebuilds, transmission overhauls, and in-depth electrical diagnostics. Diagrams And Illustrations: Numerous exploded views, wiring diagrams, and illustrations to aid in repair and disassembly. 📊 Manual Specifications File Format Readability: Searchable PDF for quick access to information. Printability: Fully printable, allowing users to print specific sections or the entire manual as needed. Print Quality Image Clarity: Assumed high quality, consistent with factory or reputable aftermarket manuals, enabling clear viewing of diagrams and text. Binding Type Digital Binding: N/A (Digital delivery) Paper Type Digital Paper Simulation: N/A (Digital delivery) ⚙️ Engine Specifications Primary Engine Type: Wankel Rotary Displacement Codes: 10A (approx. 1.0L or 50 cu in per rotor, total 1.0L) / 12A (approx. 1.15L or 70 cu in per rotor, total 1.15L) Rotor Design: Single rotor (10A in early RX-2), twin rotor (12A in most RX-2/RX-3, also 10A in some early RX-2) Ignition System: Distributor-based ignition, potentially advancing to electronic ignition in later models within the range. Points, condenser, ignition coil specifications provided. Performance Power Output 10A: Typically around 90-100 hp (SAE gross) depending on application and emissions controls. Power Output 12A: Typically around 100-130 hp (SAE gross) depending on application, carburetor configuration, and emissions controls. Fuel System Carburetion: Single or twin barrel downdraft carburetors (e.g., Hitachi, Mikuni, Solex). Manual covers adjustment, rebuilding, and troubleshooting of these units. Fuel Type: Unleaded gasoline (later models may require specific octane ratings). Fluid Specifications Engine Oil Type: API SG or higher recommended, viscosity typically SAE 10W-30 or 10W-40 (check manual for specific recommendations). Rotary engines require a separate oil injection system for apex seal lubrication. Oil Injection Type: Dedicated 2-stroke or rotary-specific oil, injected directly into the intake manifold or engine housing. Manual will specify type and capacity. Technical Specifications Apex Seals: Critical wear components. Manual details inspection, replacement, and lubrication requirements. Rotor Housing Clearance: Manual will provide specific tolerances for wear and surface finish requirements for rebuilds. 🔧 Transmission Standard Type: 4-speed manual transmission standard on many models. Some models offered a 5-speed manual later in the production run. Optional Type: 3-speed automatic transmission (e.g., Torqueflite based) was an option on some models. Features Manual Gearbox: Clutch operation, shift linkage adjustment, and internal component inspection procedures covered. Automatic Gearbox: Fluid level...
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Sku: 333063
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Mazda RX-2 RX-3 Service Repair Manual 1971-1977
🏷️ Basic Information
Identification
Make:
Mazda
Models:
RX-2, RX-3
Production Years:
1971-1977
Codes
Chassis Codes:
S102A (RX-2 Coupe), S122A (RX-2 Sedan), S108A (RX-3 Coupe), S128A (RX-3 Sedan), S138A (RX-3 Station Wagon)
Engine Codes:
10A (Rotary), 12A (Rotary)
👋 Introduction
Market Position
Target Audience:
Enthusiasts and owners of Mazda RX-2 and RX-3 models from 1971-1977 undertaking restoration, maintenance, or repair.
Competitive Analysis
Comparison To Oem:
Presents itself as a cost-effective alternative to official factory shop manuals and CD-ROMs, offering comparable or identical technical data.
Key Features
Accessibility:
Delivered via email, eliminating shipping wait times and costs, making it immediately accessible.
Versatility:
Compatible with all PC-based Windows operating systems and Mac, ensuring broad usability.
Completeness:
Stated to be a complete workshop manual, covering all aspects of vehicle repair and maintenance.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive workshop service and repair
Specific Systems Covered:
Lubrication & Maintenance, Suspension, Brakes, Cooling System, Electrical System, Engine (Rotary), Fuel System, Exhaust System, Transmission (Manual/Automatic), Heating and Air Conditioning, Emission Control Systems, Body, Wiring Diagrams
Page Count
Estimated Page Count:
Likely several hundred pages, typical for a complete workshop manual.
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Rebuilding:
Detailed procedures for rebuilding Mazda's rotary engines (10A and 12A), including apex seal replacement, rotor housing machining, and peripheral port seal adjustments.
Fuel System Diagnostics:
In-depth coverage of Hitachi, Mikuni, or Solex carburetor tuning and rebuilding, fuel pump servicing, and fuel line inspections.
Electrical Troubleshooting:
Extensive wiring diagrams for all models, troubleshooting guides for ignition systems (including distributor and electronic ignition), lighting, instrumentation, and charging systems.
Transmission Overhaul:
Procedures for manual transmission disassembly, inspection, and reassembly, as well as automatic transmission servicing.
Suspension And Steering:
Details on front independent suspension (MacPherson struts), rear leaf springs, ball joint replacement, shock absorber servicing, and power steering system maintenance.
Brake Systems:
Disc brake caliper rebuilding, drum brake shoe adjustment and replacement, brake fluid specifications, and hydraulic system troubleshooting.
Procedures Included
Routine Maintenance:
Scheduled oil changes, filter replacements, lubrication points, spark plug indexing and gap settings, and coolant flush procedures.
Diagnostic Procedures:
Troubleshooting guides for common issues, symptom-based diagnostics, and repair procedures for rotary engine specific problems like oil seal wear.
Component Rebuilds:
Complete step-by-step instructions for rebuilding major components like the engine, carburetor, alternator, starter motor, and brake calipers.
Alignment Specifications:
Factory specifications for front and rear wheel alignment (camber, caster, toe).
Body Repair:
Information on panel alignment, door adjustments, and common bodywork repair techniques.
Technical Depth
Depth:
Extensive, suitable for professional mechanics and dedicated enthusiasts. Covers full engine rebuilds, transmission overhauls, and in-depth electrical diagnostics.
Diagrams And Illustrations:
Numerous exploded views, wiring diagrams, and illustrations to aid in repair and disassembly.
📊 Manual Specifications
File Format
Readability:
Searchable PDF for quick access to information.
Printability:
Fully printable, allowing users to print specific sections or the entire manual as needed.
Print Quality
Image Clarity:
Assumed high quality, consistent with factory or reputable aftermarket manuals, enabling clear viewing of diagrams and text.
Binding Type
Digital Binding:
N/A (Digital delivery)
Paper Type
Digital Paper Simulation:
N/A (Digital delivery)
⚙️ Engine Specifications
Primary Engine
Type:
Wankel Rotary
Displacement Codes:
10A (approx. 1.0L or 50 cu in per rotor, total 1.0L) / 12A (approx. 1.15L or 70 cu in per rotor, total 1.15L)
Rotor Design:
Single rotor (10A in early RX-2), twin rotor (12A in most RX-2/RX-3, also 10A in some early RX-2)
Ignition System:
Distributor-based ignition, potentially advancing to electronic ignition in later models within the range. Points, condenser, ignition coil specifications provided.
Performance
Power Output 10A:
Typically around 90-100 hp (SAE gross) depending on application and emissions controls.
Power Output 12A:
Typically around 100-130 hp (SAE gross) depending on application, carburetor configuration, and emissions controls.
Fuel System
Carburetion:
Single or twin barrel downdraft carburetors (e.g., Hitachi, Mikuni, Solex). Manual covers adjustment, rebuilding, and troubleshooting of these units.
Fuel Type:
Unleaded gasoline (later models may require specific octane ratings).
Fluid Specifications
Engine Oil Type:
API SG or higher recommended, viscosity typically SAE 10W-30 or 10W-40 (check manual for specific recommendations). Rotary engines require a separate oil injection system for apex seal lubrication.
Oil Injection Type:
Dedicated 2-stroke or rotary-specific oil, injected directly into the intake manifold or engine housing. Manual will specify type and capacity.
Technical Specifications
Apex Seals:
Critical wear components. Manual details inspection, replacement, and lubrication requirements.
Rotor Housing Clearance:
Manual will provide specific tolerances for wear and surface finish requirements for rebuilds.
🔧 Transmission
Standard
Type:
4-speed manual transmission standard on many models. Some models offered a 5-speed manual later in the production run.
Optional
Type:
3-speed automatic transmission (e.g., Torqueflite based) was an option on some models.
Features
Manual Gearbox:
Clutch operation, shift linkage adjustment, and internal component inspection procedures covered.
Automatic Gearbox:
Fluid level checks, filter replacement, and basic troubleshooting for automatic transmissions are likely included.
Fluid Specifications
Manual Transmission Fluid:
GL-4 gear oil, viscosity typically 75W-90 or 80W-90. Manual will specify exact type and capacity.
Automatic Transmission Fluid:
Dexron II or equivalent. Manual will specify exact type and capacity.
📐 Dimensions
Exterior
Body Styles:
Coupe, Sedan, Station Wagon (RX-3 only)
Wheelbase:
Varies by model and body style, typically around 95-100 inches. Manual may contain precise measurements.
Weights
Curb Weight:
Approximately 2200-2500 lbs depending on body style and engine. Manual will list specific weights.
🛡️ Safety Features
Ratings
Crash Test Data:
No formal crash test ratings (e.g., NHTSA, IIHS) existed for vehicles of this era in the modern sense. Manual will not contain such data.
Active Features
Braking System:
Front disc brakes, rear drum brakes standard. Manual details hydraulic system, pad/shoe replacement, and fluid changes.
Passive Features
Seatbelts:
Lap belts standard, shoulder belts may have been optional or standard on higher trims. Manual may cover seatbelt adjustment and replacement.
Body Construction:
Unibody construction, manual covers body panel repair and integrity.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio and cassette player were available. Manual covers electrical connections and speaker replacement.
Driver Assistance
Features:
No advanced driver-assistance systems (ADAS) were available. Focus is on mechanical and electrical systems.
Connectivity
Features:
N/A (No factory connectivity features typical of modern vehicles)
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000 miles or 3 months, but rotary engines require careful monitoring of oil injection system. Manual will provide specific intervals.
Spark Plug Replacement:
Varies based on plug type; copper plugs may require more frequent replacement than platinum. Manual will list specific intervals and gap settings.
Coolant Flush:
Generally every 2 years or 30,000 miles. Manual will specify coolant type and capacity.
Lubrication:
Regular chassis lubrication points (grease fittings) are detailed in the manual.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4. Manual will confirm the specific requirement for the braking system.
Coolant Type:
Ethylene glycol based antifreeze mixed with distilled water. Manual will specify mixture ratio and capacity.
Known Issues
Rotary Engine Apex Seals:
Premature wear of apex seals is a common issue if maintenance intervals are not adhered to or if the engine is overheated. Manual covers inspection and replacement.
Carburetor Issues:
Tuning, flooding, or vacuum leaks in the Hitachi/Mikuni carburetors can cause rough running. Manual provides detailed tuning procedures.
Oil Seals:
Internal oil seals can degrade over time, leading to oil consumption. Manual guides inspection and replacement.
📚 Vehicle History
Brand Heritage
Mazda Rotary Pioneering:
Mazda's commitment to the Wankel rotary engine began with the Cosmo and continued through models like the RX-2 and RX-3, establishing a unique performance niche.
Model Evolution
Rx-2 Introduction:
Introduced in 1970 as the Capella Rotary. Initially offered with the 10A rotary engine. Available as a coupe and sedan.
Rx-3 Introduction:
Introduced in 1971 as the Savanna Rotary. Featured the larger 12A rotary engine and was available as a coupe, sedan, and later a station wagon. Known for its sporty character.
Production
Manufacturing Location:
Japan
Sales Impact:
These models were crucial in establishing Mazda's reputation for innovative engineering and performance, particularly with their rotary engines.
🏆 Awards & Recognition
Recognitions
Rotary Engine Recognition:
Mazda's rotary engines themselves received significant acclaim for their smooth operation, high-revving nature, and compact size, leading to numerous awards for Mazda as a manufacturer.
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