🏷️ Basic Information Identification Make: Mazda Model: RX-7 Generation: FD (Third Generation) Codes Chassis Code: FD3S Engine Code: 13B-REW 👋 Introduction Market Position Target Audience: Do-it-yourself enthusiasts and experienced professional mechanics seeking comprehensive repair and maintenance information for the FD RX-7. Competitive Analysis Value Proposition: Provides factory-level repair information at a fraction of the cost of dealership service, empowering owners to maintain and repair their iconic sports car. Key Features Ease Of Use: Easy-to-read text, numbered steps, bold figure numbers, and detailed illustrations enhance usability for all skill levels. Diagnostic Aid: Combined troubleshooting and electrical service procedures with detailed wiring diagrams for efficient problem diagnosis. Digital Advantage: Digital format allows for easy storage, portability, selective printing, and multiple device access. 📋 Manual Details Coverage Areas Model Years: 1992-2002 Regions: Global (factory specifications) Page Count Estimated Page Count: Extensive (typically 1000+ pages for complete FSM) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format File Type: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, assembly, troubleshooting, and repair of the 13B-REW rotary engine, including apex seals, rotor housing, eccentric shaft, oil metering, lubrication system, cooling system. Engine Controls: ECU functions, sensor diagnostics, actuator testing, fuel injection control, ignition timing, idle control, emissions control systems, sequential twin-turbocharger operation. Transmission: Manual transmission (R154 type variants) service, clutch system, gearbox overhaul, driveline components, propeller shaft, differential. Suspension: Front and rear suspension systems, shock absorbers, springs, bushings, control arms, alignment specifications, troubleshooting. Brakes: Hydraulic brake system, ABS (Anti-lock Braking System) components, brake calipers, rotors, pads, master cylinder, troubleshooting, bleeding procedures. Steering: Power steering system, steering rack, tie rods, steering column, alignment, troubleshooting. Electrical: Complete wiring diagrams, lighting system, starting and charging system, instrumentation and warning systems, battery, fuses, relays, diagnostic connectors. Body: Exterior and interior body panels, doors, windows, locks, seats, trim, crash repair information, body dimensions, rust prevention. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system service, refrigerant handling, blower motor, evaporator, condenser, control modules. Fuel System: Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, fuel lines, emissions control (EVAP). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement (specific rotary spark plug requirements), belt inspections and replacement, fluid checks and top-offs. Troubleshooting: Systematic diagnostic procedures for all major vehicle systems, including engine performance issues, electrical faults, brake problems, and HVAC malfunctions. Repair: Detailed, step-by-step instructions for component removal, disassembly, repair, reassembly, and installation across all vehicle systems. Diagnostics: OBD-II (On-Board Diagnostics) information, diagnostic trouble codes (DTCs), scan tool usage, sensor data interpretation. Technical Depth Depth: Comprehensive Factory Service Manual (FSM) level detail, suitable for complete engine rebuilds, complex electrical troubleshooting, and advanced mechanical repairs. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Requirements: PDF Reader (Adobe Acrobat Reader or equivalent) Print Quality Printability: All pages are printable, allowing for hard copy use in a workshop environment. Binding Type Binding Type: Digital (no physical binding; printed as needed) Paper Type Paper Type Equivalent: N/A (digital format) Navigation Table Of Contents: Numbered table of contents for easy navigation and quick information retrieval. Illustrations: Hundreds of photos, detailed diagrams, exploded views, and clear illustrations to guide procedures. ⚙️ Engine Specifications Primary Engine Engine Type: Rotary (Wankel) Engine Code: 13B-REW Displacement: 1.3 Liters (654cc x 2 rotors) Aspiration: Twin-Turbocharged (Sequential) Performance Horsepower Early Models: 252 hp @ 6500 rpm Horsepower Late Models: 280 hp @ 6500 rpm (Japan Spec/later export) Torque Early Models: 217 lb-ft @ 3500 rpm Torque Late Models: 231 lb-ft @ 5000 rpm (Japan Spec/later export) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (91+ octane recommended) 🔧 Transmission Standard Type: 5-speed Manual Optional Type: 4-speed Automatic (limited availability, less desirable for performance) Features Clutch: Hydraulically actuated, multi-plate clutch (specifics vary by model year) Drivetrain: Rear-wheel drive (RWD) 📐 Dimensions Exterior Length: Approx. 167.9 inches (4265 mm) Width: Approx. 69.1 inches (1755 mm) Height: Approx. 48.2 inches (1225 mm) Wheelbase: Approx. 95.2 inches (2418 mm) Weights Curb Weight: Approx. 2800-3000 lbs (1270-1360 kg), varies by specification 🛡️ Safety Features Ratings NHTSA Ratings: N/A (historical data for this period is often incomplete or unavailable for specific models) Active Features ABS: Standard (Anti-lock Braking System) Traction Control: Available on some later models Passive Features Airbags: Driver and passenger airbags standard from mid-generation onwards. Seatbelts: Three-point inertia reel seatbelts 💡 Technology Features Infotainment Audio System: Factory cassette/CD player, often with optional Bose premium audio. Manual covers basic system diagnostics and speaker replacement. Driver Assistance ABS: Standard Anti-lock Braking System. Connectivity Diagnostics: OBD-I or OBD-II diagnostic port (depending on specific market year) for engine data retrieval. 🔧 Maintenance Service Intervals Oil Change: Recommended every 3,000-5,000 miles or 3-6 months, using high-quality synthetic oil. Rotary engines require specific oil viscosity and quality. Spark Plugs: Refer to manual for specific types and replacement intervals...
Do-it-yourself enthusiasts and experienced professional mechanics seeking comprehensive repair and maintenance information for the FD RX-7.
Competitive Analysis
Value Proposition:
Provides factory-level repair information at a fraction of the cost of dealership service, empowering owners to maintain and repair their iconic sports car.
Key Features
Ease Of Use:
Easy-to-read text, numbered steps, bold figure numbers, and detailed illustrations enhance usability for all skill levels.
Diagnostic Aid:
Combined troubleshooting and electrical service procedures with detailed wiring diagrams for efficient problem diagnosis.
Digital Advantage:
Digital format allows for easy storage, portability, selective printing, and multiple device access.
📋 Manual Details
Coverage Areas
Model Years:
1992-2002
Regions:
Global (factory specifications)
Page Count
Estimated Page Count:
Extensive (typically 1000+ pages for complete FSM)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
File Type:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, assembly, troubleshooting, and repair of the 13B-REW rotary engine, including apex seals, rotor housing, eccentric shaft, oil metering, lubrication system, cooling system.
Scheduled maintenance, oil changes, filter replacements, spark plug replacement (specific rotary spark plug requirements), belt inspections and replacement, fluid checks and top-offs.
Troubleshooting:
Systematic diagnostic procedures for all major vehicle systems, including engine performance issues, electrical faults, brake problems, and HVAC malfunctions.
Repair:
Detailed, step-by-step instructions for component removal, disassembly, repair, reassembly, and installation across all vehicle systems.
Comprehensive Factory Service Manual (FSM) level detail, suitable for complete engine rebuilds, complex electrical troubleshooting, and advanced mechanical repairs.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Requirements:
PDF Reader (Adobe Acrobat Reader or equivalent)
Print Quality
Printability:
All pages are printable, allowing for hard copy use in a workshop environment.
Binding Type
Binding Type:
Digital (no physical binding; printed as needed)
Paper Type
Paper Type Equivalent:
N/A (digital format)
Navigation
Table Of Contents:
Numbered table of contents for easy navigation and quick information retrieval.
Illustrations:
Hundreds of photos, detailed diagrams, exploded views, and clear illustrations to guide procedures.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Rotary (Wankel)
Engine Code:
13B-REW
Displacement:
1.3 Liters (654cc x 2 rotors)
Aspiration:
Twin-Turbocharged (Sequential)
Performance
Horsepower Early Models:
252 hp @ 6500 rpm
Horsepower Late Models:
280 hp @ 6500 rpm (Japan Spec/later export)
Torque Early Models:
217 lb-ft @ 3500 rpm
Torque Late Models:
231 lb-ft @ 5000 rpm (Japan Spec/later export)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (91+ octane recommended)
🔧 Transmission
Standard
Type:
5-speed Manual
Optional
Type:
4-speed Automatic (limited availability, less desirable for performance)
Features
Clutch:
Hydraulically actuated, multi-plate clutch (specifics vary by model year)
Drivetrain:
Rear-wheel drive (RWD)
📐 Dimensions
Exterior
Length:
Approx. 167.9 inches (4265 mm)
Width:
Approx. 69.1 inches (1755 mm)
Height:
Approx. 48.2 inches (1225 mm)
Wheelbase:
Approx. 95.2 inches (2418 mm)
Weights
Curb Weight:
Approx. 2800-3000 lbs (1270-1360 kg), varies by specification
🛡️ Safety Features
Ratings
NHTSA Ratings:
N/A (historical data for this period is often incomplete or unavailable for specific models)
Active Features
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Available on some later models
Passive Features
Airbags:
Driver and passenger airbags standard from mid-generation onwards.
Seatbelts:
Three-point inertia reel seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory cassette/CD player, often with optional Bose premium audio. Manual covers basic system diagnostics and speaker replacement.
Driver Assistance
ABS:
Standard Anti-lock Braking System.
Connectivity
Diagnostics:
OBD-I or OBD-II diagnostic port (depending on specific market year) for engine data retrieval.
🔧 Maintenance
Service Intervals
Oil Change:
Recommended every 3,000-5,000 miles or 3-6 months, using high-quality synthetic oil. Rotary engines require specific oil viscosity and quality.
Spark Plugs:
Refer to manual for specific types and replacement intervals (typically different heat ranges for leading and trailing plugs).
Coolant Flush:
Recommended every 2-3 years or 30,000 miles.
Fluid Specifications
Engine Oil Type:
High-quality synthetic SAE 10W-30 or 10W-40 (refer to manual for exact viscosity and API/ILSAC ratings).
Coolant Type:
Mazda FL22 Antifreeze/Coolant or equivalent (blue coolant).
Transmission Fluid:
Dexron III or equivalent automatic transmission fluid for automatic; GL-4 or GL-5 gear oil for manual (refer to manual for specific viscosity).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Apex Seal Wear:
A known potential issue with all rotary engines, exacerbated by poor maintenance, overheating, or detonation. Manual provides diagnostic and replacement procedures.
Vacuum Lines:
Aging rubber vacuum lines can degrade, leading to vacuum leaks and performance issues. Manual details locations and replacement.
Oil Consumption:
Rotary engines naturally consume oil for lubrication of apex seals. The manual details correct oil levels and troubleshooting for excessive consumption.
Intercooler Efficiency:
Stock intercooler and piping can sometimes be a bottleneck; manual provides service for these components.
📚 Vehicle History
Brand Heritage
Rotary Legacy:
Mazda's long-standing commitment to rotary engine technology, originating with the Cosmo Sport and epitomized by the RX series.
Model Evolution
Design Philosophy:
The FD RX-7 represented a pinnacle of rotary sports car design, focusing on lightweight construction, balanced weight distribution, and aerodynamic efficiency. Known for its 'Spirit R' and later performance variants.
Production
Production Years:
1992-2002
Manufacturing Location:
Hiroshima, Japan
Significant Updates:
Mid-cycle updates addressed reliability concerns and power output, notably the 'Series 6', 'Series 7', and 'Series 8' variants in Japan, with differing specifications for export markets.
🏆 Awards & Recognition
Recognitions
Car And Driver Tenbest:
Named to Car and Driver's Ten Best list multiple times.
Sports Car International:
Voted 'World's Best Sports Car' by Sports Car International magazine.
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