🏷️ Basic Information Identification Make: Mazda Model: RX-7 Year: 2002 Generation Generation: FD (Third Generation) Codes Chassis Code: FD3S 👋 Introduction Market Position Positioning: Iconic Japanese sports car, celebrated for its rotary engine and exceptional handling. Competitive Analysis Competitors: Nissan 300ZX (Z32), Toyota Supra (JZA80), Mitsubishi 3000GT VR-4 Key Features Defining Features: Twin-rotor sequential turbocharger, lightweight chassis, near 50/50 weight distribution, sophisticated suspension tuning. Target Audience Audience: Enthusiast owners, DIY mechanics, restoration specialists, performance tuners. Manual Purpose Purpose: To provide comprehensive guidance for the repair, maintenance, and restoration of the 2002 Mazda RX-7 FD3S. 📋 Manual Details Coverage Areas Engine: 13B-REW (Twin-Rotary Turbocharged) Transmission: R154 (Mazda 5-Speed Manual) Chassis: All components including suspension, steering, brakes, body Electrical: Wiring diagrams, ECU, lighting, accessories Page Count Estimated Pages: 1500+ Manual Type Type: Full Service & Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel injection, ignition, lubrication, cooling, exhaust, emissions, turbocharger system Drivetrain: Clutch, transmission, driveshafts, differential, axles Suspension Steering: Front and rear suspension components, shock absorbers, springs, sway bars, power steering system Brakes: Front and rear disc brakes, ABS, parking brake, hydraulic system Body Chassis: Body panels, doors, windows, interior trim, chassis structure, underbody components Electrical Electronics: Starter, alternator, battery, lighting system, instrument cluster, climate control, power accessories, immobilizer system, ECU diagnostics Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections, lubrication Repair Rebuild: Engine rebuilds (apex seals, rotor housings, oil seals), transmission overhaul, suspension component replacement, brake caliper overhaul, turbocharger rebuild Diagnostics Troubleshooting: Component testing, fault code interpretation, symptom-based troubleshooting guides, electrical system diagnostics Installation Adjustment: Component installation, alignment procedures, timing adjustments, electrical component replacement Technical Depth Depth: Comprehensive: From basic fluid checks and filter changes to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams. 📊 Manual Specifications File Format Format: PDF Searchability: Text-searchable PDF Print Quality Quality: High-resolution, printable pages Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: 13B-REW Engine Type: Twin-Rotor, Wankel, Sequential Turbocharged Displacement: 1308 cc (1.3 L) Performance Horsepower: 255 hp @ 6500 rpm (approx.) Torque: 217 lb-ft @ 5000 rpm (approx.) Redline: 8000 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91+ Octane Recommended) Ignition Ignition System: Distributorless Ignition System (DIS) with twin ignition coils per rotor Cooling Lubrication Cooling System Type: Water-cooled, pressurized system Oil System: Forced lubrication with oil cooler 🔧 Transmission Standard Type: Mazda R154 5-speed Manual Optional Type: None for 2002 model year Features Clutch Type: Hydraulically actuated, multi-plate clutch Gear Ratios 1St Gear: 3.483 2Nd Gear: 2.015 3Rd Gear: 1.317 4Th Gear: 1.000 5Th Gear: 0.797 Reverse: 3.150 Final Drive Ratio: 4.300 Fluid Specifications Transmission Fluid Type: GL-4 SAE 75W-90 (Manual Transmission Fluid) Fluid Capacities Transmission Fluid Capacity: 2.1 L (2.2 US qt) 📐 Dimensions Exterior Length: 4275 mm (168.3 in) Width: 1750 mm (68.9 in) Height: 1230 mm (48.4 in) Wheelbase: 2505 mm (98.6 in) Front Track: 1470 mm (57.9 in) Rear Track: 1475 mm (58.1 in) Weights Curb Weight: 1300 kg (2866 lbs) approx. Weight Distribution: Near 50/50 front/rear Cargo Trunk Volume: N/A (Limited trunk space, typical for sports coupes) 🛡️ Safety Features Ratings NHTSA Frontal Impact: Not rated or comparable to modern standards. Emphasis on structural integrity. IIHS Impact: Not rated or comparable to modern standards. Active Features ABS: Standard Anti-lock Braking System Traction Control: Available Traction Control System (TCS) Passive Features Airbags: Driver and Passenger Frontal Airbags Seatbelts: 3-point seatbelts with pretensioners Body Structure: Reinforced safety cage and crumple zones 💡 Technology Features Infotainment Audio System: Factory premium audio system (e.g., Bose) with AM/FM, cassette, and CD player. Display: Analog gauges and basic climate control displays. Driver Assistance Cruise Control: Standard cruise control Lighting: Pop-up Headlights, halogen headlights, fog lights (optional) Connectivity Original Connectivity: Limited to basic audio and power accessories. No Bluetooth or USB connectivity in stock form. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 miles or 3 months, whichever comes first, due to rotary engine characteristics. More frequent for spirited driving. Spark Plug Replacement: Consult manual; typically around 30,000 miles. Specific plugs required for rotary engines. Air Filter Replacement: Every 15,000 miles or annually. Coolant Flush: Every 30,000 miles or 2 years. Fluid Specifications Engine Oil Type: API SG or higher, viscosity typically 10W-30 or 5W-30. Rotary-specific oil additives recommended. Engine Oil Capacity: 4.4 L (4.7 US qt) with filter change Brake Fluid Type: DOT 3 or DOT 4 Power Steering Fluid Type: Dexron II or equivalent ATF Coolant Type: Ethylene glycol-based coolant (Mazda long-life coolant recommended) Known Issues Common Problems: Apex seal wear, oil seal degradation, vacuum hose leaks, turbocharger failure (especially with improper maintenance), ignition system issues, difficult cold starts if not properly maintained. Apex Seal Life:...